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72 articles for “Predictive Materials Manufacturing”
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Wear and Tribological Characteristics of Novel Metal Matrix Composites
Abstract: The development of advanced metal matrix composites (MMCs) with enhanced tribological performance has become increasingly important due to the premature failure of critical engineering components operating under severe wear conditions in automotive, aerospace, marine, defense, and power generation systems. Conventional composites such as Copper–Alumina and Aluminium–Silicon Carbide have demonstrated improved mechanical and wear characteristics; however, their widespread application is often limited by issues including particle agglomeration, non-uniform reinforcement distribution, porosity …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1326–1346 Read article
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Integrate AI and IoT to Develop Sustainable Polymer Structural Materials Processing Optimization: Enabled Monitoring Strategies for Performance and Lifecycle Assessment
Abstract: The need for long-lasting structural polymer materials that are both environmentally friendly and highly mechanically effective is driving demand for these materials as the industrial sector continues to grow. Optimizing processes, saving energy, detecting faults, and monitoring structures are all hindered by conventional polymer manufacture. This study suggests an AI-IoT system for environmentally friendly production of structural polymer materials to get around these problems. Tools for evaluating system performance and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 169–192 Read article
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Smart Manufacturing with Advanced Polymer Composites: Enabling Industry 4.0 Readiness in Indian MSMEs
Abstract: Thanks to Industry 4.0, manufacturing is now undergoing major changes that highlight using technology, machines, and sustainable solutions. Yet, very few Indian MSMEs can use these technologies due to obstacles like a lack of resources and outdated systems. This research looks at how combining Smart Manufacturing with Advanced Polymer Composites can improve Indian MSMEs’ preparations for Industry 4.0. When APCs are combined with cyber-physical systems, IoT, machine learning, and additive …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 194–216 Read article
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Data-Driven Digital Twin Model for Real-Time Strength Estimation in Polymeric Materials
Abstract: The real-time prediction of mechanical properties in polymeric materials is essential for ensuring quality, consistency, and operational efficiency in modern manufacturing systems. As industrial processes become increasingly complex, traditional trial-and-error approaches to material characterization are no longer sufficient to meet the demands of high-throughput production environments. This study introduces a digital twin-integrated machine learning approach for the real-time estimation of tensile strength in polymeric materials by combining simulation-driven insights with …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 246–257 Read article
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AI-Driven Framework for Accelerating Polymer Nanocomposite Commercialization in Computational Materials Engineering
Abstract: The remarkable mechanical strength increased functional qualities, lightweight structure, and thermal stability of polymer nanocomposites have prompted modern materials research to prioritize their rapid commercialization. Advanced materials can be created by adding nanoscale fillers such as carbon nanotubes, graphene, silica, and metal oxides to polymer matrices. These materials have applications in biomedical engineering, aerospace, electronics, packaging, and automobile manufacture. Research and development of polymer nanocomposites has traditionally relied on costly …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 1–19 Read article
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Multimodal Data Fusion with Hybrid Machine Learning for Enhanced Prediction of Li-Ion Battery Remaining Useful Life and State of Charge
Abstract: Lithium-ion battery materials used in modern energy storage systems are required to exhibit high reliability, safety, and long lifecycle performance under varying operational and environmental conditions. Accurate prediction of Remaining Useful Life (RUL) and State of Charge (SoC) is therefore essential for understanding material degradation behavior, improving manufacturing quality, and enabling effective lifecycle management. However, nonlinear electrochemical aging, load variability, and thermal uncertainty significantly complicate accurate estimation of these parameters. …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
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Develop the Design of Sustainable Polymer Materials: Applying Reinforcement Learning, IoT-Enabled Monitoring, and Data-Driven Manufacturing Approaches
Abstract: Sustainable polymer materials development is a must due to resource constraints, environmental concerns, and the demand for designed materials with high performance. When it comes to material optimization, energy utilization, process unpredictability, and lifecycle sustainability, traditional polymer production methods have their challenges. Reinforcement Learning (RL), Internet of Things (IoT) monitoring, and data-driven production are utilized in the design and manufacturing of sustainable polymer materials. It is recommended to use Internet …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Prediction of Mechanical Properties for Advanced Engineering Applications utilizing Polymer Composite Materials by Machine Learning
Abstract: Polymer composites show great promise as engineering materials because of their mechanical performance, resistance to corrosion, lightweight nature, and adaptability in design. Aerospace, automotive, biomedical, maritime, and civil engineers all rely on mechanical property prediction to cut down on trial expenses, expedite product development, and optimize material selection. Speedy design optimization is not possible using traditional numerical and experimental methods due to the high costs associated with material characterisation, computational …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Integrating Digital Twins, Smart Materials, and Human Machine Collaboration for Sustainable Smart Manufacturing: Smart CNC & Industry 4.0 Applications
Abstract: The rapid evolution of Industry 4.0 and the emerging transition toward Industry 5.0 have been catalyzed by the convergence of intelligent digital technologies such as digital twins, cyber–physical systems (CPS), artificial intelligence (AI), the Internet of Things (IoT), and human-in-the-loop (HITL) frameworks. These technologies have transformed traditional manufacturing into adaptive, data-centric ecosystems capable of real-time optimization and predictive decision-making. In recent years, the fusion of computer numerical control (CNC) machines, …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 2, 2025 · pp. 1–8 Read article
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The Convergence of AI and Composites - A Review Anchored in Patent Trends
Abstract: The integration of artificial intelligence (AI) and machine learning (ML) techniques is revolutionizing the design, analysis, and optimization of polymer (PC/FRP), metal (MC), and ceramic matrix composites (CC). Techniques such as artificial neural networks (ANN), deep learning (DL), genetic algorithms (GA), and physics-informed machine learning (PIML) are employed to enhance property estimation, process optimization, and predictive modeling. These AI-driven frameworks enable virtual testing, application-specific material design, and real-time decision-making, while …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 182–198 Read article
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Hybrid Additive-Subtractive Manufacturing of Multi-Material Functionally Graded Components: Integration of Laser Powder Bed Fusion with High-Speed CNC Finishing for Aerospace Applications
Abstract: The synergy involved in the merging of additive and subtractive manufacturing technologies is the game changer to generate multi-material functionally graded components to be used in the aerospace industries. The paper is an in-depth review of a proposed hybrid additive-subtractive manufacturing, which synergistically merges laser powder bed fusion (LPBF) fashioning with rapid computer numerical control finishing production processes. The multi-material deposition, thermal issues, and optimization of post-processing are the challenges …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 398–418 Read article
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Investigation of Robotic Transverse Twin-Wire GMAW for Large-Scale Wire-Arc Additive Manufacturing Applications
Abstract: Bulk metal additive manufacturing using wire-arc processes has gained significant attention for fabricating large-scale engineering components due to their high deposition rate and material efficiency. In this study, the feasibility and performance of robotic transverse twin-wire gas metal arc welding (GMAW) for bulk wire-arc additive manufacturing (WAAM) is systematically assessed. The research focuses on understanding arc stability, weld bead characteristics, and process–product relationships under high-deposition conditions. Welding current signals from …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 4, Issue 1, 2026 · pp. 36–50 Read article
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A Review of Embodied Energy Strategies to reduce the carbon emissions in Sustainable Buildings
Abstract: Buildings in India account for almost one-fifth of the nation's carbon emissions, making it the third- largest carbon emitter globally. These emissions are expected to climb by 50% over the next 20 years, which is the biggest increase of any nation. You would have to go into a jungle to avoid concrete, steel, and aluminium since they are so common. Just these three substances are responsible for 23% of the …
Published in International Journal of Architectural Design and Planning · Vol. 3, Issue 1, 2025 · pp. 18–27 Read article
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Optimization of Process Parameter in 3D Printing to Minimize Wear Loss and increase Tensile Strength
Abstract: Additive Manufacturing (AM) and especially Fused Deposition Modeling (FDM) has emerged as a very versatile process of manufacturing polymer components with complex and highly-integrated geometries. Polylactic Acid (PLA) is a favorite of the many thermoplastic FDM materials because of its biodegradability, easy processing and predictable mechanical properties. The study aimed at maximizing critical parameters in FDM process in order to reduce wear loss and also increase tensile strength of PLA …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 849–858 Read article
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AI-Enabled Optimization of Additively Manufactured Composite Materials for Enhanced Mechanical and Thermal Performance
Abstract: This paper discusses the optimization of multi-objective optimization of enhanced coupling of heat and mechanical properties of 3D printed polymer composite materials by artificial intelligence (AI), as a component of a multi-objective optimization framework. It aims at development of nonlinear printing parameters and material properties relationships to achieve maximum tensile strength and thermal conductivity in polymer composites produced through fused deposition modeling (FDM). Short carbon fiber reinforcement was used to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 867–891 Read article
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Artificial Intelligence Techniques for Smart Polymer Nanocomposite Materials and Industrial Applications
Abstract: Protecting sensitive material data, manufacturing processes, and intelligent monitoring platforms is essential for the fast development of innovative polymer nanocomposite systems in fields such as aerospace, medicine, electronics, automobiles, and energy. In order to safeguard, consistently enhance, and optimize distributed industrial systems that consist of polymer nanocomposite materials, this study presents an AI-driven cybersecurity and cloud computing architecture. The suggested solution employs artificial intelligence (AI), machine learning (ML), cloud computing, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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A Review on Predicting Wear and Friction of PTFE Composites - Fillers to Machine Learning Models
Abstract: Polytetrafluoroethylene (PTFE) composites, a self-lubricating material with low friction, became an indispensable material in engineering applications where load carrying capacity and wear are crucial. The pure PTFE has poor mechanical strength and wear resistance which can be enhanced by the addition of fillers in appropriate volume fraction. The wear performance is dependent on various factors such as fillers, operating parameters, environmental conditions as well as manufacturing attributes. This makes the …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 114–128 Read article
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Explainable Machine Learning for Process Parameter Optimization in Gradient 3D-Printed Polymer Composites
Abstract: The explainable machine learning-based structure may be employed to achieve a favorable process parameter of the graduate 3D-printed polymer composite structures to improve the mechanical and thermal properties without compromising the transparency of the decisions made during the fabrication process. Gradient composite specimens were made by systematically varied process parameters like nozzle temperature, raster orientation, deposition speed, gradient transition rate and fused filament fabrication. A predictive model of tensile strength …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 847–866 Read article
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An AI-Driven IoT Framework for Autonomous Quality Assurance in Optical Lens Manufacturing
Abstract: The evolution of high-precision optics—ranging from smartphone micro-lenses to high-end astronomical glass—demands unprecedented accuracy in manufacturing. Traditional inspection methods, reliant on manual sampling or static automated optical inspection (AOI), often fail to bridge the gap between high-speed production and the detection of microscopic surface aberrations. This paper introduces an integrated architecture combining the Internet of Things (IoT) and Deep Learning-based decision-making systems to revolutionize lens quality control. By deploying an …
Published in International Journal of Optical Innovations & Research · Vol. 4, Issue 1, 2026 · pp. 36–41 Read article
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Enhance Thermal and Conductive Properties through Graph Neural Network-Based Machine Learning-Driven Advanced Polymer Material Design
Abstract: Advanced polymer materials are widely used in modern engineering and manufacturing because of their lightweight nature, flexibility, durability, and adaptability to different applications. However, designing polymer materials with enhanced thermal and electrical properties remains a challenging task. The performance of polymers is influenced by a complex combination of molecular structures, filler materials, processing parameters, and nanoscale interactions. Conventional optimization methods often require extensive experimental trials and computational resources, making it …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article