Search
445 articles for “Machine tool”
-
Eco-Design Approaches in Modern Machine Tool Construction
Abstract: In the contemporary landscape of manufacturing, sustainability is no longer optional; it is imperative. Within this context, machine tool construction presents a unique set of challenges and opportunities: these heavy, energy-intensive pieces of capital equipment operate across long lifecycles, consume substantial embodied energy and materials, and eventually require disposal or remanufacture. This study explores eco-design approaches tailored specifically to modern machine tools, covering the full lifecycle from material sourcing and …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 23–29 Read article
-
Compensation of Volumetric Error in CNC Machine Tools: A Review
Abstract: In today’s high competitive market, the customer requirement for quality products has increased rapidly. Abundant researches are carried out to make machine tools more versatile and accurate in the fulfilment of such requirements. Now days the CNC machine tools of various configurations with more motion flexibility are used to prepare high quality in machined components. But still, the accuracy is not achieved up to desirable level for some of crucial …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 2, 2017 · pp. 12–20 Read article
-
Energy-Efficient Design Strategies for Sustainable Machine Tool Development
Abstract: The design of energy-efficient machine tools is essential for promoting sustainable manufacturing, as it addresses the significant energy consumption and carbon emissions generated by these tools in industrial settings. This study investigates innovative design approaches that enhance energy efficiency, with a focus on lightweight materials, improved drive systems, smart control frameworks, and methods for recovering energy. Implementing lighter structural materials allows machine tools to operate with less force, which in …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 30–34 Read article
-
Experimental and Numerical Assessment of Sustainable Machine Tool Design: A Life Cycle Perspective on Structural Optimization and Energy Performance
Abstract: Machine tools are high-mass, energy-intensive systems with long service lives, contributing significantly to the carbon footprint of manufacturing. Enhancing their sustainability requires integrated structural and energy optimization without compromising functionality, accuracy, or productivity. While sustainable design has been studied broadly, systematic reviews from an experimental and applied mechanics perspective remain limited. This paper reviews sustainable machine tool design through a life cycle lens, emphasizing mechanics-based strategies and assessment methods. Key …
Published in Journal of Experimental & Applied Mechanics · Vol. 17, Issue 2, 2026 · pp. 13–39 Read article
-
Evaluation of Abrasive Grinding Parameters in Crankshaft Manufacturing
Abstract: Grinding is a metal cutting operation performed by means of rotating abrasive tool, called “Grinding wheel”. Grinding is done on surface of almost all conceivable shapes and materials of all kinds. In grinding, it is possible to achieve very accurate dimensions and smoother surface finish in a very short time and it is only a method after hardening. High temperature to the tune of the 1000 to 1400°C is usually …
Published in Trends in Mechanical Engineering & Technology · Vol. 9, Issue 3, 2019 · pp. 13–15 Read article
-
Analysis of C45 Steel Machining with Differentiated Tool Bits
Abstract: The tool material may be coated or uncoated, and cutting inserts are typically situated along the covered contact region. Work piece remains fixed while tool revolves for cutting and machining. Objective: A NABL-accredited metallurgical evaluation laboratory (machining) assessed two specimens. Machining profile and materials determine insert selection. Analytical results show material composition. The surface qualities of samples 1 and 2 were examined. As DOC, cutting speed and tool tip temperature …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 244–252 Read article
-
Optimization of Machining Parameters for Minimum Surface Roughness Indicators during the Turning of AISI 316 L Stainless Steel
Abstract: Turning is the most common process associated with the production of cylindrical shapes because of its simplicity, rapidity and economy. However, it is one of the most complex cutting processes. Turning is considered to be a complementary process of other more important processes, and yet 70% of the generated chip comes from this cutting technique. Quality plays important role in manufacturing industry. In on-line quality control, controller is provided with …
Published in Journal of Mechatronics and Automation · Vol. 7, Issue 1, 2020 · pp. 24–30 Read article
-
Slotting Attachment on Carriage of Lathe Machine
Abstract: Keyway is the process which is done on slotting machine. Generally keyway is generate on shaft, which is used in a different types of coupling for transmitting the power and hold together different parts. To accommodate key slot is providing either in shaft or in mounting devices or in both according to types of key, this is called or known as keyway. It’s reducing the strength of the part. In …
Published in Trends in Machine design · Vol. 6, Issue 1, 2019 · pp. 25–28 Read article
-
A Review on Optimization of Surface Roughness during Dry Turning Operation of AISI 1045 Steel
Abstract: It is a well-known fact that manufacturing industries are repeatedly challenged for attaining higher productivity and high-quality products in order to stay competitive. The preferred shape, size and finished ferrous and non-ferrous materials are usually produced through turning with the help of cutting tools that moved past the work piece in a machine tool. From the various cutting processes, turning process is one of the most important and most applied …
Published in Journal of Automobile Engineering and Applications · Vol. 4, Issue 3, 2017 · pp. 31–38 Read article
-
A Technical Review on Evaluation of Vegetable Oil in Water-Emulsion Cutting Fluid in Machining Steel with Coated Carbide Tool
Abstract: In metal cutting industries, Metal working fluids (MWFs) or Metal cutting fluids (MCFs) are used; they act as coolant as well as lubricant. In industries synthetic and petroleum based cutting fluid as well as coolant produce negative effect on human health, ecology and environment. When tool and work piece are engaged with each other while machining due to engagement they produce heat. The metal cutting fluids effect on heat generation …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 3, 2017 · pp. 26–34 Read article
-
Effect of machining parameters on the tool wear in drilling of 3D PF C/C composite
Abstract: Carbon–carbon (C/C) composites are broadly used in aerospace, defence, shipbuilding, chemical, and nuclear industries owing to their high strength-to-weight and stiffness-to-weight ratios. However, they are brittle, anisotropic and non-homogeneous in nature, making them difficult to machine. Incorrect machining parameters can cause defects such as burrs, delamination, and fibre bundles pullout. This paper aims to study the hole surface and tool wear during drilling of 3D pierced fabric (PF) carbon-carbon (C/C) …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 269–281 Read article
-
Optimization of Machining Process Parameters in Hard Turning of AISI D3 Tool Steel
Abstract: Machining operation is still irrefutably vital process in manufacturing, that involves complex relation of input parameters (like cutting speed, feed rate, depth of cut, nature of cooling, etc.) to output parameters (like surface finish, tool life, tool wear, machining time, machining cost, etc.). Numerous efforts were noticed in literature, to relate these parameters with each other so as to implement cost effective machining with least efforts. This paper presents one …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 1, 2017 · pp. 23–30 Read article
-
An Experimental Study to Determine Optimum Machining Conditions for Electrical Discharge Machining of the Heat Treatable Steel 42CrMo4 (Din 1.7225)
Abstract: Electric discharge machining (EDM) is a well-established machining option and a non-traditional machining process, in many manufacturing-related industries worldwide. It is found to be capable of machining geometrically complex or hard material components, which are specific and difficult-to-machine. In this study, the electrical discharge machining of 42CrMo4 with different electrode materials namely, copper, aluminum and tungsten carbide and process parameters was performed to explore the influence of EDM parameters on …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 2, 2015 · pp. 23–32 Read article
-
Experimental Study on the Wear Mechanisms of Cutting Tools in High-Performance Machining
Abstract: Because high-performance machining (HPM) may increase output and improve product quality, it is essential for modern production. The quick wear of cutting tools under high-stress circumstances, however, presents serious difficulties that affect surface smoothness, tool life, and cost-effectiveness. Through an analysis of the impacts of cutting speed, feed rate, tool material, and cooling techniques, this work explores the wear processes impacting cutting tools in HPM. Advanced spectroscopy and microscopy procedures …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 2, Issue 1, 2024 · pp. 9–14 Read article
-
Scheduling of Autonomous Robots in the Flexible Manufacturing System
Abstract: Fast adaptability and high flexibility have made use of autonomous robots (ARs) a popular choice for different material transfer activities in the flexible manufacturing systems (FMSs). The ARs are observed to be highly capable and flexible for integration with computer-controlled machine tools, producing different types of jobs in the FMS. The integrated scheduling of production operations on the machine tools and material transfer operations of ARs in the FMS can …
Published in Journal of Mechatronics and Automation · Vol. 6, Issue 3, 2019 · pp. 1–7 Read article
-
The Future of Machining: Automation and Robotics in Modern Tools and Mechanics
Abstract: With the inclusion of automation and robots in current tools and mechanics, machining has undergone a substantial evolution. While robots has made it possible to automate difficult and repetitive jobs, automation has enhanced productivity, minimized errors, and increased regularity. Automation and robotics in machining have highly improved the industrial sector, delivering in more productivity, reduced prices, and better product quality. Automation and robotics will likely be used in machining increasingly …
Published in Trends in Mechanical Engineering & Technology · Vol. 12, Issue 3, 2022 · pp. 29–33 Read article
-
Machine Learning-Driven Force Analysis for Tool Wear Prediction Systems
Abstract: A system designed to forecast tool wear by utilizing a force sensor to monitor the wear of the tool's flank and applying a Convolutional Neural Network (CNN) for forecasting purposes. The methodology is demonstrated through experiments in milling, utilizing dry machining with a ball endmill on a stainless-steel component. The flank wear of the tool is directly assessed using a digital microscope throughout the operation. The forecasts produced by the …
Published in Journal of Mechatronics and Automation · Vol. 11, Issue 3, 2024 · pp. 16–25 Read article
-
Motorised Dual Side Shaping Machine with IoT Integration
Abstract: This work presents the design, fabrication and testing of a Motorised Dual Side Shaping Machine intended for small-scale workshops and educational laboratories, enhanced by an Internet of Things IoT based motor control system using the ESP32 microcontroller. The machine employs a 250 watt geared motor as the prime mover, transmitting power through a chain and sprocket mechanism to a 20 mm mild steel shaft supported on pedestal bearings (P204), where …
Published in Trends in Machine design · Vol. 13, Issue 2, 2026 · pp. 26–35 Read article
-
Investigation of the Control Parameters in the Machining of Inconel 718 with a carbide tool using Taguchi methodology
Abstract: The main objective of proposed work is to determine the influence of controllable parameters on machining characteristics of Inconel-718 and to achieve the optimum parameters for efficient milling. The Taguchi methodology is adopted for the design of experiments and process optimization. The paper gives an understanding of the different controllable cutting parameters such as cutting velocity, feed rate and depth of cut. It discusses about the carbide tool being used …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 2, 2018 · pp. 73–76 Read article
-
Regression and ANN Models in Predicting Tool Wear
Abstract: A modern machining system must be able to detect tool wear while milling in order to maintain the product's surface quality. The vibration signatures produced by a single point cutting tool during machining have been found to be good predictors of the tool's health. The current study used Artificial Neural Networks to forecast tool life by analysing vibration signatures when turning EN9 and EN24 steel alloys (ANN). Tool wear prediction …
Published in Journal of Production Research & Management · Vol. 12, Issue 1, 2022 · pp. 14–18 Read article