Search
95 articles for “Feed rate”
-
Additive Manufacturing of Polymer-Based Advanced Composites: Mechanical Properties and Performance Evaluation
Abstract: Fabrication of large-scale and geometrically complex polymer-based advanced composites via fused deposition modelling (FDM) has been shown to be a promising technology for the production of such materials, however there are challenges in using short carbon fibre-reinforced polylactic acid (CF-PLA) which include obtaining high mechanical performance and maintaining dimensional accuracy with dynamic robot motion and complex interactions occurring between process parameters. The conventional approaches are mostly static feed rates or …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1326–1335 Read article
-
Computational investigation of the influence of process parameters of 3D printed PLA material
Abstract: This study uses numerical simulation to examine the relationship between critical process parameters say, feed rate, layer height, and raster angle, on residual stresses and distortions and on the achievable density of FFF prints to identify the optimal input parameter combinations for ISO 527-2 type 1A. Methods of additive manufacturing that are utilised widely used to manufacture thermoplastic parts is fused filament fabrication. High residual stresses are one of the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 259–269 Read article
-
Optimum Machining Parameters for Al 7075 Hybrid Metal Matrix Composites Using Multi-objective Optimization Technique and the Modified Taguchi Approach
Abstract: Lightweight composite materials with improved mechanical properties are widely used in industries. There is a need to obtain optimum machining parameters of such hybrid composites. This paper uses reliable multi-objective optimization technique and modified Taguchi approach to determine optimal machining parameters such as speed (NS) varying from 1000 rpm to 1500 rpm, feed rate (FR) from 0.10 mm/rev to 0.20 mm/rev, depth-of-cut (DC) varied from 0.5 mm to 1.5 mm …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 269–278 Read article
-
Enhancing Surface Roughness in the Taguchi Method for Turning Alloy Steel in Wet and Dry Environments
Abstract: The present investigation focuses on evaluating the performance of turning operations in alloy steel with particular emphasis on the effect of cutting parameters on surface roughness. In the machining of alloy steel, tool life and surface integrity are significantly influenced by parameters such as spindle speed, depth of cut, and feed rate. Among these, feed rate has been observed to exert the most prominent effect on surface roughness. To systematically …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 3, Issue 2, 2025 · pp. 1–6 Read article
-
Flexural Strength and Drilling Parameter of Natural Fiber Composites with Usage of Epoxy Resin
Abstract: An attempt that has been made to take use of the advantages offered by natural composite materials in light of the fast advancement of research and development in this field over the course of the previous two decades, from the laboratory to the factory floor. During the manufacturing process of laminates, polymer matrices are used, while cotton, jute, and sisal are utilised as reinforcing materials. Epoxy resin is used to …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 37–45 Read article
-
Thermal Interaction Analysis Between Flexible Magnetic Abrasive Brush and Aluminium Alloy During Single-Pole MAF
Abstract: Magnetic Abrasive Finishing (MAF) is a precision surface‐finishing approach that employs magnetic abrasive particles (MAPs) within a managed magnetic field to eliminate micro-level material and enhance surface condition. In the finishing process, the friction created between the workpiece and the flexible magnetic abrasive brush (FMAB) leads to heat accumulation, which may badly affect the surface integrity. This study focuses on investigating the temperature distribution at the FMAB–workpiece interface to decrease …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1906–1918 Read article
-
Effect of Drilling Process Parameters on Surface Roughness of LM6/B4C/Fly Ash Hybrid Composites
Abstract: This research seeks to assess the effect of process variables such as feed rate (FR), spindle speed (SS), drill material (DM) and reinforcement (R%) on surface roughness (SR) when drilling LM6/B4C/Fly ash hybrid composites. The stir casting process was used to fabricate the LM6/B4C/Flyash hybrid composites utilizing LM6 aluminum alloy as the matrix material and B4C/Fly ash as strengthening materials. Experiments were carried out using an L18 orthogonal array (OA) …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 898–906 Read article
-
Analysing the Deep Hole Drilling Characteristics of AISI 316 Alloy Using Peck Drilling Approach
Abstract: This study aims at the deep hole drilling characteristics of AISI 316 alloy utilizing the Peck drilling procedure. It is well-established that hole is the most prevalent machining process, requiring precise techniques to achieve optimal cutting conditions. AISI 316 has high corrosion resistance and mechanical features. It is widely utilized in the aerospace, vehicle, aircraft, and other industries. Due to its high modulus of elasticity, reactivity at high cutting speeds, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 14–28 Read article
-
Experimental Investigation into MRR of Polished Zinc Plate with Ultrasonic Vibrations Using Single Pole Magnetic Abrasive Finishing Process
Abstract: The present research examines the material removal rate (MRR) in finishing zinc plates on the experimental framework called Single Pole Magnetic Abrasive Finishing Process (SPMAFP) by inducing ultrasonic vibrations. By means of a Flexible Magnetic Abrasive Brush (FMAB) composed of 40% alumina and 60% iron elements, the investigation estimates the effect of key process parameters on surface finishing excellence. An L-16 factorial study design was applied to examine the FMAB …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 428–438 Read article
-
Performance Evaluation of Eco-friendly Cutting Fluid in Machining Process—An Approach towards Environmentally Friendly Production
Abstract: The machining industry's evolving environmental consciousness has prompted a growing demand for cutting fluids devoid of chlorine and sulphur, thus fostering sustainable machining practices. This surge in demand is driven by mounting apprehensions over environmental contamination and worker safety. As the industry transitions to modern cutting fluids, it becomes imperative to comprehend their effectiveness and the optimal machine parameters required for their deployment in the turning process. In our current …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 149–160 Read article
-
Experimental Investigation and Optimization of Machining Parameters for Al6351 Alloy Using a Modified Taguchi Approach
Abstract: Machining processes encompass both conventional and non-conventional techniques and optimizing machining parameters is crucial for achieving high-quality outcomes. However, simplifying these processes remains a significant challenge. This study focuses on determining the optimal machining parameters—cutting speed, feed rate, and depth-of-cut to enhance performance characteristics in Al6351 alloy plates. The parameters evaluated include surface roughness (Ra), material removal rate (MRR), resultant forces (RF), and temperature at the tool- workpiece interface (Temp). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1463–1481 Read article
-
Mechanical Characterization and Machinability Optimization of Stir-Cast Al6061–SiC Metal Matrix Composites
Abstract: This study presents the fabrication, mechanical characterization, metallurgical analysis, and machinability optimization of Aluminum 6061 reinforced with Silicon Carbide (SiC) metal matrix composites (MMCs) at three weight fractions: 5%, 7.5%, and 10%. Composites were manufactured using the stir casting technique, followed by comprehensive mechanical testing (tensile, hardness, and impact), optical microscopy, and scanning electron microscopy (SEM). Machinability was assessed through turning experiments on a lathe using an L9 Taguchi orthogonal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
-
Optimization of Turning Process Parameters by Genetic Algorithm Approach
Abstract: In this research, turning parameters were optimized through a genetic algorithm for the purpose to minimize surface roughness and to maximize the material removal rate. High finish quality is guaranteed through minimum surface roughness, and efficient process planning is facilitated through maximum material removal rate optimization. For predicting surface roughness and material removal rate with respect to spindle speed, feed rate, and depth of cut, the empirical models were developed …
Published in Journal of Production Research & Management · Vol. 15, Issue 1, 2025 · pp. 33–41 Read article
-
Minimum Energy Criteria for Machining to Determine Energy-Productivity Relationship
Abstract: In this research segment, cutting rates were changed while depth of cut and feed rate remained fixed. The results of cutting using a standard uncoated carbide insert were compared. Cutting speeds were maintained at a constant. After determining the optimal cutting condition for the equipment and material. To determine optimal tool life and cutting speed, turning operations were performed. In industrial cutting operations, flank wear reduces tool life. For single-point, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 81–94 Read article
-
Experimental Analysis of Cutting Forces Under Different Machining Parameters and Carbide Inserts During Turning of Hardened AISI 4340 Steel
Abstract: Turning of hardened materials with an advanced coated carbide insert has numerous advantages over the grinding process, e.g., reduced process cost, high material removal rate, and less environmental concern due to the elimination of the cutting fluid. Process parameters in conventional machining operations like cutting speed, feed, and depth of cut play the most crucial role behind the generation of heat which also leads to microstructural changes, improved tool life, …
Published in Journal of Polymer & Composites Read article
-
Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
-
Optimization of Surface Roughness and Material Removal Rate in Turning of Al-6061 Using Taguchi Methodology, Fuzzy Logic, and Measurement System Analysis
Abstract: The optimization of machining parameters please a crucial role in improving product quality and productivity in manufacturing processes. This study focuses on the turning of aluminium 6061 alloy, aiming to optimize two key performance measures: Surface Roughness and Material Removal Rate. An integrated approach combining to Taguchi methodology, fuzzy logic and measurement system analysis (MSA) is proposed to achieve this objective. Taguchi design of experiments using and L9 orthogonal array …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 4, Issue 1, 2026 Read article
-
Fabrication and drilling characterization of Hemp & Grewia-Optiva hybrid composite and comparison with ANN model
Abstract: In recent days the use of natural fibers has increased over synthetic fibers due to various advantages. The alkali treatment for these natural fibers further improves the adhesion between fiber and matrix and greatly enhances the mechanical properties of the composite. The present study involves the fabrication of a hybrid composite using the alkali-treated (5% NaOH concentration) natural fibers – Hemp &Grewia-optiva as reinforcement material and epoxy as a matrix …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 138–146 Read article
-
Artificial Neural Network Modelling to Optimize Micro-Drilling Parameters of ECDM of Developed Novel Zn/(Ag+Fe)-MMC
Abstract: Several engineering fields have increased their use of metal matrix composites (MMCs) in the past few years. Due to the increase in composites, the demand for accurate machining has also become important. Specifically, pertaining to biomaterial applications, accuracy factor with desired surface finish is critical. While the near-net shape manufacturing process has advanced, MMCs frequently require post-mould machining to achieve surface quality, and dimensional tolerances. In the present study, a …
Published in Journal of Polymer & Composites · Vol. 11, Issue 1, 2023 · pp. 01–13 Read article
-
Enhanced Bioavailability of Nutrients in Pelleted Feeds: Implications for Performance, Health, and Meat Quality of the Broiler Chicken
Abstract: The optimization of nutrient bioavailability in pelleted feeds is crucial for enhancing the performance, health, and meat quality of broiler chickens. This review explores the complex mechanisms by which pelleting improves nutrient availability, including physical changes in feed structure, thermal and chemical effects, and the reduction of anti-nutritional factors. It also highlights the significance of improved gut health and digestion, which contributes to enhanced nutrient absorption and utilization. The paper …
Published in Research and Reviews: A Journal of Health Professions · Vol. 15, Issue 1, 2025 · pp. 12–32 Read article