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70 articles for “Conductive Fillers”
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Low density polyurethane based antistatic coating for PU flexible foam for launch vehicles
Abstract: Polyurethane (PU) is a multi functional polymer prepared by using more than two types of monomers. The unique properties of PU come from monomers, thus broadening the applicability of PU in many different sectors. Furthermore, the antistatic property of PU coatings can be improved by the addition of conductive fillers into matrix thus broadening its application in the manufacture of electronic products, aerospace systems and daily necessities and so on. …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 12, Issue 2, 2025 · pp. 25–30 Read article
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Advancing Conductive Ink Formulations for DIW with Graphene and Hybrid Nanostructures
Abstract: The development of solvent-based conductive inks for direct ink writing (DIW) has gained significant attention as a pathway toward flexible, wearable, and scalable electronic devices. This review critically examines conductive fillers, binders, solvent systems, and hybrid ink strategies reported in recent literature. Graphene and carbon nanotubes (CNTs) remain the most studied fillers due to their high intrinsic conductivity and unique dimensionality, but challenges such as restacking, bundling, and high viscosity …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 12, Issue 3, 2025 · pp. 36–49 Read article
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Influence of Epoxy-Based Thermally Conductive Polymer Composites on the Thermo-Hydraulic Performance of Finned Helical Coil Heat Exchangers Across Flow Regimes
Abstract: The use of polymer composites in heat exchanger applications has gained increasing attention due to their advantages in weight reduction, corrosion resistance, and design flexibility. However, their relatively low thermal conductivity compared to conventional metallic materials remains a key limitation for efficient heat transfer. In this study, the thermo-hydraulic performance of a finned helical coil heat exchanger is investigated with particular focus on epoxy-based polymer composites reinforced with thermally conductive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 586–602 Read article
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Thermo-Fluid Characterization of Corrugated U-Tube Shell-and-Tube Heat Exchanger with Polymer Composite Tube Wall: A Combined CFD and Experimental Investigation
Abstract: Shell-and-tube heat exchangers built with metallic tubes work well thermally, but corrosion problems, extra weight, and the inability to adjust the wall’s thermal properties through material choice remain genuine engineering headaches, particularly for corrosive or weight-critical applications. Over the past few years there has been a fair amount of interest in replacing metal tubes with polymer composite alternatives, since blending thermally conductive fillers — graphite nanoplatelets, boron nitride platelets and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Performance Evaluation of Hybrid Polymer Composite Materials for Electromagnetic Interference Shielding in Flexible and Wearable Electronic Devices
Abstract: Wearable electronic devices require novel hybrid polymer composites that offer flexible, lightweight and highly effective EMI shielding characteristics. The development and characterization of flexible polymer composites combining hard magnetic nanoparticles and electrically conductive fillers are explored. The suitability of thermoplastic polyurethane (TPU), polydimethylsiloxane (PDMS) and epoxy resins for use as EMI shielding composite matrices was evaluated in terms of their flexibility, stability and biocompatibility. Hybrid filler systems were developed to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 630–648 Read article
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Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
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Optimizing MEMS-Based Energy Harvesting with Piezoelectric and Thermoelectric Polymer Composites
Abstract: This research explores the development and performance of polymer-based composites, particularly Polyvinylidene Fluoride (PVDF) and Electro active Polymers (EAPs), in MEMS-based energy harvesting systems. PVDF, a flexible piezoelectric material, is combined with ceramic powders such as lead zirconatetitanate (PZT) to enhance its piezoelectric response while retaining mechanical flexibility. EAPs, including ionic polymer-metal composites (IPMCs) and dielectric elastomers, are investigated for their ability to generate electrical power from mechanical deformations, offering …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 221–237 Read article
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Investigation to Enhance Performance of Finned U-Tube Shell-and-Tube Heat Exchangers Using Epoxy Based Polymer Composite Material
Abstract: Shell-and-tube heat exchangers remain indispensable in thermal engineering systems; however, conventional metallic configurations often face challenges related to corrosion, weight, and limited thermal optimization. In this study, a novel approach is proposed by integrating epoxy-based polymer composite materials with finned U-tube geometries to enhance thermo-hydraulic performance while addressing material limitations of traditional systems. The work focuses on the development and evaluation of a hybrid heat exchanger comprising a mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–633 Read article
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Real-Time Air Quality Prediction Using IoT-Integrated Polymer Sensors and Recurrent Neural Networks
Abstract: Real-time air quality monitoring remains a critical challenge in urban environments, where traditional sensor infrastructures often suffer from limited responsiveness, poor scalability, and high deployment costs. The increasing prevalence of NO₂ pollution, a key contributor to respiratory and cardiovascular ailments, demands advanced sensing platforms capable of both accurate detection and predictive inference. Existing methods either rely on rigid electronic sensors lacking adaptability or on statistical forecasting models that fail to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 332–347 Read article
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Advanced Polymer Nanocomposite EEG Electrodes for Enhanced Epileptic Seizure Detection: A Comparative Analysis
Abstract: Electroencephalography (EEG) has been very important in the detection of epileptic seizures so as to enable successful diagnosis, surveillance and therapy of epilepsy. Nevertheless, EEG electrodes based on traditional metals may be limited due to high or high contact impedance, lack of biocompatibility, discomfort to patients and prone to motion artifacts, which interfere with signal quality and diagnostic adequacy. The recent progress in material science has resulted in coming up …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 Read article
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Polymer Composite Nodes for Smart IoT Environmental Monitoring: Applying ML-Calibrated RF Sensors for Exceptionally Low-Power, Flexible, and Dependable Performance
Abstract: The quick usage of the Internet of Things (IoT) for monitoring the environment needs sensor platforms that are accurate, responsive, adaptable, energy-efficient, and able to work in many different conditions. This work presents polymer composite nodes equipped with machine learning (ML)-calibrated radio-frequency (RF) sensors that adhere to stringent criteria. Sensor substrates built of flexible polymer matrices with conductive fillers are strong, light, and flexible enough to fit on surfaces that …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1205–1221 Read article
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Next-Generation Conductive Polymer Composites for Flexible and Wearable Electronics
Abstract: The rising demand for flexible and wearable electronics has accelerated research into conductive polymer composites (CPCs) due to their lightweight nature, electrical conductivity, and mechanical flexibility. Despite significant advancements, challenges such as reduced conductivity under mechanical deformation and limited durability persist. This study aims to develop next-generation CPCs with enhanced conductivity, flexibility, and self-healing capabilities. Hybrid nanofillers—graphene, carbon nanotubes (CNTs), and silver nanowires (AgNWs)—were incorporated into bio-based conductive polymers through …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 550–566 Read article
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Unification and DC Conductivity of PDMS/NiNPs Nanocomposite
Abstract: The DC conductivity of nickel nanoparticles–polydimethylsiloxane (NiNPs–PDMS) composite materials has attracted considerable attention due to their promising applications in flexible electronics, sensors, and energy storage devices. The electrical performance of these composites is largely governed by the formation of conductive networks within the insulating polymer matrix. Incorporating nickel nanoparticles into PDMS introduces conductive pathways that significantly enhance DC conductivity once a critical percolation threshold is reached.Several key factors influence the …
Published in Research & Reviews : Journal of Physics · Vol. 15, Issue 1, 2026 Read article
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Enhanced Thermal Stability and Thermophysical Properties of High Density Polyethylene Based Polymer Composite Synthesized Through Compression Moulding Route
Abstract: Polymer composite materials attract researchers as polymers can be filled with different fillers to get desired properties. Thermophysical properties of HDPE-silicon composite is reported in the present study. HDPE-Si composite was synthesized by hot compression and molding technique for different silicon volumetric ratio. Thermal conductivity as well as thermal diffusivity was found to be enhanced significantly on increasing the filler volumetric ratio. Thermal conductivity value for 20 volume % composite …
Published in Journal of Polymer & Composites · Vol. 11, Issue 5, 2023 · pp. 1–16 Read article
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Composite Gel-Fibers and Solid-State-Processed Tapes Based on Disentangled Ultra-High Molecular Weight Polyethylene and Electrically Conductive Carbon Black: a Comparative Study
Abstract: In this study, oriented nanocomposite gel-spun fibers and solid-state-processed tapes were manufactured and analyzed. The fibers and tapes were produced using a specific type of nascent disentangled ultra-high molecular weight polyethylene (UHMWPE) reactor powder. As the filler, commercially available electrically conductive carbon black (CB) was used. The ultra-high filler content values up to 75 wt.% were achieved for the UHMWPE/CB gel-spun fibers, while the degree of filling was limited (up …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 151–165 Read article
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Stretchable Elastomer–PCM Composites with Bluetooth-Enabled Temperature Monitoring for Wearable Healthcare IoT Devices
Abstract: The rapid advancement of wearable healthcare technologies has created a growing demand for multifunctional polymer composites capable of simultaneously providing mechanical flexibility, thermal energy management, electrical conductivity, sensing capability, and wireless communication. In this study, a stretchable elastomer-based polymer composite integrated with a phase-change material and a Bluetooth Low Energy temperature monitoring system was developed for wearable healthcare Internet-of-Things applications. The polymer composite was fabricated using an Ecoflex silicone elastomer …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 241–257 Read article
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Experimental and Process Optimization Study on Thermal Stress Reduction in TiC–Steel Brazed Joints Using Polymer-Derived Composite Interlayers
Abstract: In this, an experimental investigation aimed at reducing crack formation due to thermal stress in TiC-steel brazed joints through optimization of key process parameters is presented. The primary objective was to develop an integrated and reliable brazing strategy by examining the effects of filler material selection, brazing gap, cooling conditions and type of flux. In this study, polymer-derived composite interlayers were developed through controlled synthesis and nanocomposite engineering to mitigate …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 524–540 Read article
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IoT-Enabled Polymer–Gel PCM Composites for Intelligent Thermal Management in Solar Facade Applications
Abstract: The present study investigates the development of a multifunctional polymer–gel phase change composite designed for solar façade applications with integrated real-time thermal monitoring capability. A crosslinked polyvinyl alcohol–borax matrix was employed as a three-dimensional polymer scaffold to encapsulate paraffin-based phase change material, ensuring leakage-free operation and structural integrity under repeated thermal cycling. Graphite nanoplatelets were incorporated as thermally conductive nano-fillers to enhance heat transfer through the polymer composite via percolation-driven …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 99–111 Read article
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Synthesis and Ion Transport Studies of a New Potassium Ion-Conducting Nanocomposite Polymer Electrolyte
Abstract: The pursuit of safe, efficient, and sustainable energy storage solutions has intensified research on nanocomposite polymer electrolytes, especially for next-generation battery technologies. This work reports the synthesis and ion transport characteristics of potassium ion-conducting nanocomposite polymer electrolytes (NCPEs), emphasizing their structural, electrical, and electrochemical performance. To enhance ionic conductivity and mechanical strength, polymer matrices were reinforced with nanoscale ceramic fillers. A new potassium ion-conducting NCPEs: (1-x)[70PEO:30KCl] + x SiO₂ (where …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1496–1504 Read article
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AI-Driven Prediction of Mechanical and Thermal Properties in Polymer-Based Functionally Graded Composites
Abstract: The proposed architecture of the current paper is an artificial intelligence (AI)-driven model of forecasting mechanical and thermal aspects of polymer-based functionally-graded composites (FGCs). Traditional micromechanical and finite element models, which are practical in homogeneous composites, might not be able to account in nonlinear interaction that is caused by compositional gradient. To overcome the challenge, machine learning (ML) models like artificial neural network (ANN), support vectors regression (SVR), and gradient-boosted …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 70–89 Read article