Journal of Polymer & Composites Original Research Special issue

Design and Mathematical Quantification of a Compressed-Air Vehicle

  1. Pramod Ram Wadate Department of Mechanical Engineering, Ajeenkya D.Y. Patil School of Engineering, Pune
  2. Ritesh Sudhakar Fegade Department of Mechanical Engineering, P.G. Moze College of Engineering, Pune
  3. Mitali Nitin Gaikwad Department of Mechanical Engineering, Ajeenkya D.Y. Patil School of Engineering, Pune
  4. Yash Mangesh Sawalkar Department of Mechanical Engineering, Ajeenkya D.Y. Patil School of Engineering, Pune
  5. Rahul Ankush Shevale Department of Mechanical Engineering, Ajeenkya D.Y. Patil School of Engineering, Pune

Abstract

Compressed-air technology is emerging as a promising alternative mode of transportation, offering significant advantages over conventional fuel-operated vehicles. Unlike fossil fuel systems, compressed-air propulsion produces no direct emissions, making it an eco-friendly solution to rising concerns about air pollution and environmental degradation. Owing to its sustainability potential, this technology has attracted considerable attention from researchers, engineers, and energy enthusiasts worldwide, who have conducted extensive studies to improve its efficiency, feasibility, and practical application. The present work contributes to these ongoing efforts by designing and developing a compressed-air vehicle powered by a pneumatic motor. Special emphasis has been placed on addressing the limitations typically associated with compressed-air systems, such as low efficiency and limited operational range. The developed prototype integrates an onboard compressor and an air motor, enabling self-sustained functioning without external refilling. Experimental evaluation demonstrates that the vehicle achieves a maximum speed of approximately 30 km/h with an effective runtime of around 30 minutes under standard operating conditions. These results confirm the viability of compressed-air propulsion as a short-distance, low-speed transportation option, particularly suitable for urban mobility where sustainability is a priority. This study not only validates the concept through a working prototype but also provides a foundation for further research aimed at enhancing performance, extending runtime, and broadening the scope of applications for compressed-air vehicles.

Keywords

References (44)

  1. Perera F. Pollution from Fossil-Fuel Combustion is the Leading Environmental Threat to Global Pediatric Health and Equity: Solutions Exist. International Journal of Environmental Research and Public Health. 2017;15(1):16. doi:10.3390/ijerph15010016
  2. State of Global Air. State of Global Air report 2024. State Glob Air. 2024 Boston.
  3. Jiannan W, Waseem A. Natural resource scarcity, fossil fuel energy consumption, and total greenhouse gas emissions in top emitting countries. Geosci Front. 2017;15(2):1–15p. doi:10.1016/j.gsf.2017.04.001.
  4. Ana Luiza F, Antonio Márcio T. Carbon emissions in transportation: a synthesis framework. Sustainability. 2023;15(11). doi:10.3390/su15118774.
  5. Hien NLH, Kor AL. Analysis and Prediction Model of Fuel Consumption and Carbon Dioxide Emissions of Light-Duty Vehicles. Applied Sciences. 2022;12(2):803. doi:10.3390/app12020803
  6. Fischer M, Werber M, Schwartz PV. Batteries: Higher energy density than gasoline? Energy Policy. 2009;37(7):2639-2641. doi:10.1016/j.enpol.2009.02.030
  7. Li Y, Ha N, Li T. Research on Carbon Emissions of Electric Vehicles throughout the Life Cycle Assessment Taking into Vehicle Weight and Grid Mix Composition. Energies. 2019;12(19):3612. doi:10.3390/en12193612
  8. Li Q, Yang Y, Yu X, Li H. A 700 W⋅h⋅kg−1 Rechargeable Pouch Type Lithium Battery. Chinese Physics Letters. 2023;40(4):048201. doi:10.1088/0256-307x/40/4/048201
  9. Burchart D, Przytuła I. Review of Environmental Life Cycle Assessment for Fuel Cell Electric Vehicles in Road Transport. Energies. 2025;18(5):1229. doi:10.3390/en18051229
  10. Felseghi RA, Carcadea E, Raboaca MS, TRUFIN CN, Filote C. Hydrogen Fuel Cell Technology for the Sustainable Future of Stationary Applications. Energies. 2019;12(23):4593. doi:10.3390/en12234593
  11. Tucki K, Orynycz O, Mruk R, Świć A, Botwińska K. Modeling of Biofuel’s Emissivity for Fuel Choice Management. Sustainability. 2019;11(23):6842. doi:10.3390/su11236842
  12. Wahlen BD, Morgan MR, McCurdy AT, et al. Biodiesel production from microalgae feedstocks. Energy Fuels. 2013;27(1):220–28p. doi:10.1021/ef3012382.
  13. Papson A, Creutzig F, Schipper L. Compressed Air Vehicles. Transportation Research Record: Journal of the Transportation Research Board. 2010;2191(1):67-74. doi:10.3141/2191-09
  14. Kalpesh C, Manish P, Umang S, et al. Study and development of compressed air engine-single cylinder: a review study. Int J Sci Res Dev. 2014;2(5):24–28p.
  15. Andrew J. Thomas Newcomen (1664–1729) and the first recorded steam engine. Proceedings of the Institution of Civil Engineers - Transport. 2015;168(6):570-578. doi:10.1680/jtran.13.00061
  16. Spear B. James Watt: The steam engine and the commercialization of patents. World Patent Information. 2008;30(1):53-58. doi:10.1016/j.wpi.2007.05.009
  17. Petrescu FIT. Contributions to the Stirling Engine Study. American Journal of Engineering and Applied Sciences. 2018;11(4):1258-1292. doi:10.3844/ajeassp.2018.1258.1292
  18. Jha CK, Suraj V, Shubham KG. Air hybrid bicycle. Int J Eng Manag Res. 2018;8(3):7–9p.
  19. Ashish K, Shrikrushna N, Rahul R, et al. Air-powered vehicle. Int J Res Eng Sci Manag. 2018;1(8):131–33p.
  20. Faculty Of Mechanical Engineering Deptt AnuragBahuguna , RajeshPant Tula’s institute of Engineering &Technology-248011,DEHRADUN, INDIA, Scholars S, Mishra KR, Sugandh G. Study About Engine Operated By Compressed Air (C.A.E): A Pneumatic Power Source. IOSR Journal of Mechanical and Civil Engineering. 2014;11(6):99-103. doi:10.9790/1684-116499103
  21. Hanan A, Feroze T, Arif A, Iftikhar H, Khan AA, Javaid S. Performance Evaluation of a Single Cylinder Compressed Air Engine: An Experimental Study. Acta Mechanica et Automatica. 2022;16(2):119-123. doi:10.2478/ama-2022-0015
  22. Marvania D, Subudhi S. A comprehensive review on compressed air powered engine. Renewable and Sustainable Energy Reviews. 2017;70:1119-1130. doi:10.1016/j.rser.2016.12.016
  23. Fang Y, Lu Y, Roskilly AP, Yu X. A review of compressed air energy systems in vehicle transport. Energy Strategy Reviews. 2021;33:100583. doi:10.1016/j.esr.2020.100583
  24. Rabi A, Radulovic J, Buick J. Comprehensive Review of Compressed Air Energy Storage (CAES) Technologies. Thermo. 2023;3(1):104-126. doi:10.3390/thermo3010008
  25. Vishnuvardhan M, Sethu Prasad K, Purushothaman J. Design and experimental investigation of compressed air engine. Mater Today Proc. 2020;33(7):3311–13p. doi:10.1016/j.matpr.2020.04.607.
  26. Xu Y, Zhang H, Yang F, et al. Experimental investigation of pneumatic motor for transport application. Renew Energy. 2021;179:517–27p. doi:10.1016/j.renene.2021.07.074.
  27. Singh BR, Singh O. Development of a vaned-type novel air turbine. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science. 2008;222(12):2419-2426. doi:10.1243/09544062jmes993
  28. Bharat RS, Onkar S. Critical effect of rotor vanes with different injection angles on performance of a vaned type novel air turbine. Int J Eng Technol. 2010;2(2):118–23p.
  29. Singh BR, Singh O. Numerical analysis of pressure admission angle to vane angle ratios on performance of a vaned type novel air turbine. Int J Nat Sci Eng. 2009;6(2):94–101p. doi:10.5281/zenodo.1079120.
  30. Singh BR, Singh O. Theoretical investigations on different casing and rotor diameters ratio to optimize shaft output of a vaned type air turbine. Int J Eng Appl Sci. 2010;6(2):102–09p. doi:10.5281/zenodo.1081745.
  31. Singh BR, Singh O. Analytical investigations on different air injection angles to optimize power output of a vaned-type air turbine. Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy. 2009;224(3):305-312. doi:10.1243/09576509jpe837
  32. Singh BR, Singh O. Effect of different vane angles on rotor-casing diameter ratios to optimize the shaft output of a vaned type novel air turbine. Int J Eng Sci Technol. 2010;2(3):114–21p.
  33. Singh BR, Singh O. Effect of different vane angle on rotor-casing diameter ratios to optimize the shaft output of a vaned type novel air turbine. Int J Eng Sci Technol. 2010;6(4):133–38p. doi:10.5281/zenodo.1334632.
  34. Singh BR, Singh O. Performance investigations for power output of a vaned type novel air turbine. MIT Int J Mech Eng. 2011;1(1):9–15p.
  35. Singh BR, Singh O. Design of compressed air powered motorbike engine: a technology to control global warming if implemented widely. BR Singh India. 2010 May 6.
  36. Dimitrova Z, Maréchal F. Gasoline hybrid pneumatic engine for efficient vehicle powertrain hybridization. Appl Energy. 2015;151:168–77p. doi:10.1016/j.apenergy.2015.04.064.
  37. Aw KT, Subiantoro A, Ooi KT. Torque Characteristics of the Revolving Vane Air Expander. Machines. 2020;8(3):58. doi:10.3390/machines8030058
  38. Gillespie TD. Fundamentals of Vehicle Dynamics. 1992. doi:10.4271/r-114
  39. Rahn C, Wang CY. Battery systems engineering. Wiley Interdiscip Rev Energy Environ. 2013;231–34p. doi:10.1002/9781118517048.refs.
  40. Pi VN, Tuan NK, Hung LX. A New Study on Calculation of Optimum Partial Transmission Ratios of Mechanical Driven Systems Using a Chain Drive and a Two-Stage Helical Reducer. Lecture Notes in Mechanical Engineering. 2019:97-105. doi:10.1007/978-981-13-8297-0_13
  41. Zhang H, Kou B, Zhang L. Design and Analysis of a Stator Field Control Permanent Magnet Synchronous Starter–Generator System. Energies. 2023;16(13):5125. doi:10.3390/en16135125
  42. Okonkwo BU, Osuagwu MC, Chiabuotu CC, Aladum KC. Design Analysis of a Pneumatic Vehicle. Journal of Basic and Applied Research International. 2023;29(2):1-15. doi:10.56557/jobari/2023/v29i28250
  43. Kim MJ, Cho HJ, Kang CG. Mathematical Modeling and Analysis of a Piston Air Compressor of a Railway Vehicle for Abnormal Data Generation. International Journal of Control, Automation and Systems. 2024;22(2):360-372. doi:10.1007/s12555-023-0080-9
  44. Korbut M, Szpica D, Panão MRO. Modelling of piston pneumatic engine operation using the lumped method. Energy Conversion and Management. 2024;306:118310. doi:10.1016/j.enconman.2024.118310
Support