Stir Casting
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Mechanical Characterization and Machinability Optimization of Stir-Cast Al6061–SiC Metal Matrix Composites
Abstract: This study presents the fabrication, mechanical characterization, metallurgical analysis, and machinability optimization of Aluminum 6061 reinforced with Silicon Carbide (SiC) metal matrix composites (MMCs) at three weight fractions: 5%, 7.5%, and 10%. Composites were manufactured using the stir casting technique, followed by comprehensive mechanical testing (tensile, hardness, and impact), optical microscopy, and scanning electron microscopy (SEM). Machinability was assessed through turning experiments on a lathe using an L9 Taguchi orthogonal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Investigating the Mechanical Properties and Microstructure of AA 7074 Composites with Silicon Nitride Reinforcement
Abstract: This study investigates the mechanical and microstructural properties of AA 7074 aluminium alloy reinforced with 1%, 3%, and 5% by weight of silicon nitride (Si₃N₄), fabricated via the stir casting method, intended for structural aerospace applications. A thorough series of mechanical tests—comprising tensile, compression, hardness, impact, flexural, and wear tests—was performed to assess the influence of differing reinforcing content. The composite containing 5 wt% Si₃N₄ (SN5) demonstrated the most pronounced …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 268–281 Read article
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AI-Driven Prediction of Square-Hole Laser Trepanning Performance in AA7075/15%SiC/15% Glass Fiber Hybrid Composites Using Taguchi–ANOVA and Deep Neural Networks
Abstract: Hybrid AA7075 composites reinforced with 15% silicon carbide (SiC) and 15% glass fiber were fabricated via the stir casting technique to improve machining and structural performance. The addition of dual reinforcements into the aluminum matrix was aimed at enhancing hardness, thermal stability, and surface quality during non-traditional drilling operations. Square-hole drilling was performed using a laser trepanning process, and the key responses—hole size accuracy, surface roughness, and taper angle—were systematically …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1932–1943 Read article
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Mechanical Characterization of Al6061 Hybrid Composites Reinforced with Boron Carbide and Fly Ash via Stir Casting
Abstract: The growing demand for lightweight, cost-effective, and high-performance materials in structural and automotive sectors has accelerated the development of hybrid metal matrix composites (HMMCs). This study investigates Al6061 alloy as the matrix material, reinforced with varying weight fractions of boron carbide (B₄C), a high-hardness ceramic, and fly ash, an economical industrial byproduct, to assess their synergistic effects on mechanical properties. Hybrid composites were synthesized using the stir casting technique to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1711–1719 Read article
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Enhancement of Mechanical Properties in Eutectic Al-Si Alloy Matrix Composites Reinforced with Kyanite and Graphite via Stir Casting
Abstract: The purpose of this work is to enhance the mechanical performance of a eutectic Al–Si alloy by incorporating hard ceramic (kyanite) and soft solid lubricant (graphite) reinforcements using a liquid-state stir casting route. Metal matrix composites were fabricated with kyanite contents of 2, 4, and 6 wt.% and a constant 2.5 wt.% graphite. Their microstructures and mechanical properties were systematically evaluated. The microstructure was examined using optical microscopy and energy …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 90–100 Read article
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Investigation of the independent and combined roles of Gr and ZrO₂ on strengthening behaviour of Al-7075 Composites
Abstract: This study investigates the effect of individual and hybrid reinforcements on the mechanical and microstructural behaviour of Al7075 composite fabricated using the 2-step stir-casting technique. Four compositions were made with the base Al-7075, Al-7075 3 weight % ZrO2, and Al-7075 3 weight % Gr as well as a hybrid composite Al7075 with 3 wt.% Gr, 3 wt.% ZrO2. 2-step stir-casting was used to increase the wettability of the particles, decrease …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1060–1075 Read article
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Enhanced Mechanical and Tribological Performance of Magnesium–Boron Carbide Composites Fabricated via Stir Casting for Lightweight Structural Applications
Abstract: This study investigates the fabrication and evaluation of properties of magnesium (Mg) matrix composites reinforced with boron carbide (B₄C) for lightweight structural applications. Stir casting was employed to incorporate B₄C particles at varying weight fractions (0%, 3%, 6%, and 9%) into the magnesium matrix. The influence of B₄C on density, porosity, hardness, tensile strength, and wear resistance was systematically examined. Theoretical density increased from 1.74 g/cm³ (pure Mg) to 1.88 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 29–39 Read article
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Composite Fabrication by Stir-Cast for Al C355.0 With Particulates Hematite Reinforcements at Different Weight Percentages in Copper Chills with and Without Water Circulation for Mechanical and Fatigue Performance
Abstract: This study investigates the fabrication of aluminum matrix composites using the stir casting method to analyze the mechanical characterization and fatigue behavior of Al C355.0 composites reinforced with varying weight percentages of hematite particulates. The hematite content was systematically adjusted from 0 wt. % to 12 wt. % in 3 wt. % increments, with the presence of constituent elements confirmed through Energy Dispersive Spectroscopy (EDS). The incorporation of hematite reinforcement …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 324–336 Read article
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Fabrication and Analysis of Al 7075 Based Metal Matrix Composites - A Review
Abstract: Aluminium 7075 alloys are extensively used in aerospace, marine, aviation, and automotive industries due to their superior mechanical properties, high strength-to-weight ratio, and low density. However, to further enhance their performance, aluminium-7075 metal matrix composites (AMMCs) are developed by incorporating various reinforcements. This paper focuses on the influence of reinforcements on the mechanical, tribological, and corrosion behavior of AMMCs. The study examines fabrication techniques, particularly the stir casting method, which …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 1–12 Read article
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Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article
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A Comprehensive Review of Magnesium Matrix Composites (MMCs) and Its Manufacturing Techniques
Abstract: Magnesium matrix composites (MMCs) can overcome the mechanical properties of magnesium alloys by adding reinforcements. These MMCs have properties of hydrogen storage, high specific stiffness and strength, superior dimensional stability, exceptional shock absorption capability, and excellent electromagnetic shielding. No other component can compare with these unique and remarkable capabilities. In recent days, the MMCs have become more attractive in many industries, like aerospace, defense, automotive, electronic packaging and also in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1040–1050 Read article
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Investigation of Microstructural and Tensile behaviour of stir-casted Al5052-based Composites with nano-reinforcements
Abstract: Aluminium-based composites have gained popularity in the aviation, automotive, and marine sectors as a result of their exceptional strength-to-weight ratio and also due to resistance to wear and corrosion. The current investigation involves the examination of the microstructural and tensile behaviour of stir-casted Al5052-based composites. The nanoparticles of 1% titanium diboride and 1% zirconia were added as reinforcement materials. To better understand the microstructure of the composite specimens, scanning electron …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 1–7 Read article
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Advancements in graphene reinforced metal matrix composites: A comprehensive review
Abstract: The Present pollution norms insist automobile manufacturers to make use of ultra-high specific strength materials i.e., materials ahead of conventional metal matrix composites (MMCs) with micro-sized reinforcements. With the advent of nanomaterials, nanocomposites are being developed with properties that overcome the limitations for metals or composites with micro-sized reinforcements. In recent years, the family of graphene-based materials, in particular, graphene nanoplatelets (GNPs) reinforced MMCs offering promising solutions to revolutionize the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 177–189 Read article
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Enhancements in Titanium Matrix Composites: A Multifaceted Exploration of Various Structural Ceramics Reinforcement
Abstract: This research study delves into the comprehensive exploration of Titanium Matrix Composites (TMCs) reinforced with Silicon Carbide (SiC), Alumina (Al2O3), and Boron Nitride (BN). The investigation is structured into three key phases, each addressing essential aspects of TMCs: Phase 1 involves materials and manufacturing, where TMC coupons were fabricated through the stir casting technique with varying compositions of aluminum and silicon carbide. Phase 2 focuses on characterization and defect detection, …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 83–94 Read article