Industry 4.0
21 articles · search the full text for this term
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Artificial Intelligence Techniques for Smart Polymer Nanocomposite Materials and Industrial Applications
Abstract: Protecting sensitive material data, manufacturing processes, and intelligent monitoring platforms is essential for the fast development of innovative polymer nanocomposite systems in fields such as aerospace, medicine, electronics, automobiles, and energy. In order to safeguard, consistently enhance, and optimize distributed industrial systems that consist of polymer nanocomposite materials, this study presents an AI-driven cybersecurity and cloud computing architecture. The suggested solution employs artificial intelligence (AI), machine learning (ML), cloud computing, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Selection of Maintenance Strategy Using Hybrid AHP-VIKOR Approach for a Smart Manufacturing Application in Industry 4.0
Abstract: In Industry 4.0, choosing the right maintenance strategy is important for improving machine performance, reducing downtime, and ensuring smooth operation in smart manufacturing systems. This study aims to find the most suitable maintenance strategy for a customized machine-making company by using a combination of AHP and VIKOR methods. In this study, four types of maintenance strategies are considered: breakdown maintenance, time-based maintenance, condition-based maintenance, and predictive maintenance. First, the AHP …
Published in Journal of Production Research & Management · Vol. 16, Issue 2, 2026 Read article
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A Sustainable and Green Prototyping Framework for Low-carbon and Resource-efficient Virtual Product Development
Abstract: The increasing emphasis on sustainable manufacturing has intensified the need for environmentally responsible design and development methodologies for polymer and polymer-composite materials, where material selection, processing routes, and waste generation play a critical role in overall environmental impact. This paper presents a Sustainable and Green Prototyping (SGP) framework that integrates Virtual Prototyping (VP), Life Cycle Assessment (LCA), and multi-objective optimization to systematically reduce carbon footprint, energy consumption, and material waste …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 459–471 Read article
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Sensors-Based Electric Machine Design for Industry
Abstract: The integration of advanced sensors is fundamentally changing the economics and reliability of electric machines. It moves design focus from minimizing material cost and adhering to conservative standards toward maximizing operational availability and energy efficiency. In the industry of tomorrow, the electric motor will not be a passive collection of coils and steel, but a self-diagnosing, self-optimizing, and perhaps even self-healing asset—a sentient motor—driven by its highly refined sixth sense, …
Published in International Journal of Electrical Machine Analysis and Design · Vol. 4, Issue 1, 2026 · pp. 1–10 Read article
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Autonomous Agentic AI for Adaptive Cure Optimization and Defect Prevention in Thermoset Polymer Composite Manufacturing
Abstract: Thermoset polymer composites occupy a central position in modern structural manufacturing, from aircraft fuselages to wind-turbine blades. Despite progress in resin chemistry and fiber architecture, the “cure process” that transforms compliant preforms into load-bearing structures remains difficult to manage. Manufacturers encounter ‘voids’, “interlaminar delaminations”, and “spring-back distortion” when curing complex or thick-section parts. The cause is not ignorance of the relevant physics, but rather that ‘temperature’, ‘chemistry’, ‘rheology’, and ‘mechanics’ …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 301–320 Read article
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Advancements and Challenges in Automated Guided Vehicles for Smart Industrial Automation
Abstract: Automated Guided Vehicles (AGVs) are increasingly central to modern industrial automation, enhancing operational efficiency in manufacturing, warehousing, and logistics. Traditionally reliant on fixed paths using magnetic tapes or wired tracks, AGVs were limited in flexibility. However, recent technological advances have enabled the development of autonomous AGVs equipped with sensor fusion, LiDAR, computer vision, and artificial intelligence (AI). These features support real-time obstacle detection, dynamic path planning, and robust performance in …
Published in International Journal of Advanced Robotics and Automation Technology · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
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A Survey of Role-Based Access Control Implementation in HMI Systems for Industrial Automation
Abstract: The convergence of Role-Based Access Control (RBAC) and Human-Machine Interface (HMI) systems presents a transformative approach to secure and efficient industrial automation in Industry 4.0. By integrating RBAC with Multi-Factor Authentication (MFA), this framework enhances cybersecurity while maintaining operational flexibility, mitigating both external threats and internal vulnerabilities. Modern adaptive HMIs further optimize user experience through personalized and intuitive interfaces, though challenges remain in balancing functionality with simplicity in complex industrial …
Published in International Journal of Advanced Control and System Engineering · Vol. 3, Issue 2, 2025 · pp. 10–19 Read article
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Industry 4.0 and Smart Manufacturing: A Review
Abstract: This review looks at Industry 4.0 and smart manufacturing's idea, enabling technologies, implementation issues, and future prospects. Drawing on recent literature, the paper synthesizes key pillars such as the Industrial Internet of Things (IIoT), cyber-physical systems (CPS), artificial intelligence, digital twins, and additive manufacturing. It highlights integration requirements across supply chains, cyber security concerns, workforce implications, and standards activities that influence adoption. The literature survey focuses on empirical studies and …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 2, 2025 · pp. 14–17 Read article
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Integrating Genetic Algorithms with Lean Manufacturing for Enhanced Production Efficiency
Abstract: Lean manufacturing is a well-established philosophy focusing on the systematic reduction of waste and the ongoing development of value supplied to the customer. It emphasizes efficiency, quality, and adaptability through ideas such as just-in-time production, continuous improvement (Kaizen), and value stream optimization. However, the increased complexity of modern production systems, driven by global rivalry, product variety, and rapid technology innovation, has shown the limitations of classic lean tools in achieving …
Published in Journal of Production Research & Management · Vol. 15, Issue 3, 2025 · pp. 38–43 Read article
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Digital and Sustainable Innovations for Zero-Waste Manufacturing
Abstract: The integration of digital technologies and sustainable practices in manufacturing is crucial for addressing global issues like resource depletion, pollution, and waste. Zero-waste manufacturing has emerged as a transformative approach to minimize environmental impact and boost production efficiency. This paper explores how digital and sustainable innovations support this goal. Industry 4.0 technologies— such as IoT, AI, Big Data, and robotics—enable real-time monitoring, predictive maintenance, and optimized resource use. Sensors and …
Published in Journal of Control & Instrumentation · Vol. 16, Issue 3, 2025 · pp. 34–42 Read article
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Automation and Robotics for Quality Control in Manufacturing: A Review of Technologies and Applications
Abstract: Automation and robotics technologies have rapidly evolved, transforming modern manufacturing processes by improving productivity, quality, and operational efficiency. This review examines key advancements such as cloud robotics, machine vision, Industry 4.0 robotics, Building Information Modeling (BIM) combined with Computer Numerical Control (CNC), joystick-controlled automation, and intelligent manufacturing systems. These technologies utilize artificial intelligence (AI), machine learning (ML), digital twins, collaborative robots, programmable logic controllers (PLCs), and cyber-physical systems (CPS) to …
Published in Journal of Mechatronics and Automation · Vol. 12, Issue 3, 2025 · pp. 36–48 Read article
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Integrating Digital Twins, Smart Materials, and Human Machine Collaboration for Sustainable Smart Manufacturing: Smart CNC & Industry 4.0 Applications
Abstract: The rapid evolution of Industry 4.0 and the emerging transition toward Industry 5.0 have been catalyzed by the convergence of intelligent digital technologies such as digital twins, cyber–physical systems (CPS), artificial intelligence (AI), the Internet of Things (IoT), and human-in-the-loop (HITL) frameworks. These technologies have transformed traditional manufacturing into adaptive, data-centric ecosystems capable of real-time optimization and predictive decision-making. In recent years, the fusion of computer numerical control (CNC) machines, …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 2, 2025 · pp. 1–8 Read article
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The Role of Simulation and Digital Twins in Enhancing Mechanical Production Efficiency: A Systematic Review
Abstract: In the evolving landscape of smart manufacturing, simulation technologies and digital twin (DT) systems have emerged as pivotal tools for enhancing the efficiency, agility, and sustainability of mechanical production processes. This systematic review investigates how the integration of simulations and DTs contributes to performance improvements across various stages of mechanical manufacturing—ranging from design and process optimization to predictive maintenance and real-time monitoring. While simulations provide the ability to model, test, …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 31–36 Read article
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Smart Manufacturing with Advanced Polymer Composites: Enabling Industry 4.0 Readiness in Indian MSMEs
Abstract: Thanks to Industry 4.0, manufacturing is now undergoing major changes that highlight using technology, machines, and sustainable solutions. Yet, very few Indian MSMEs can use these technologies due to obstacles like a lack of resources and outdated systems. This research looks at how combining Smart Manufacturing with Advanced Polymer Composites can improve Indian MSMEs’ preparations for Industry 4.0. When APCs are combined with cyber-physical systems, IoT, machine learning, and additive …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 194–216 Read article
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Advancements in Smart Manufacturing: A Review of Industry 4.0 Technologies and Integration Strategies
Abstract: A new era of production known as “Smart Manufacturing,” which is primarily motivated by the ideas of Industry 4.0, has been brought about by the quick development of digital technologies. The goal of this technology revolution is to develop intelligent, adaptive, and networked production systems that react instantly to shifting supply, demand, and operating circumstances. The Internet of Things (IoT), artificial intelligence (AI), machine learning (ML), cyber-physical systems (CPS), big …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 1, 2025 · pp. 31–36 Read article
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Opportunities and Challenges in the Operations Management for Industry 4.0
Abstract: This study investigates the opportunities and challenges in the operations of composite manufacturing industry for the adoption of Industry 4.0. As known from the literature that industry-4.0 is referred as the fourth industrial revolution which majorly focuses on cyber-physical systems. It is suggested that the instantaneous integration of digital and physical systems, in conjunction with new transformative technologies that facilitate work, will revolutionise the ways of work and, as a …
Published in International Journal of Advanced Robotics and Automation Technology · Vol. 3, Issue 1, 2025 · pp. 7–17 Read article
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A Role of Ergonomics in Advanced Manufacturing Systems: A Harmonious Blend of Human and Machine
Abstract: The integration of human and machine elements in advanced manufacturing systems (AMS) necessitates a careful consideration of ergonomic principles to ensure the well-being and performance of the workforce. This paper explores the critical role of ergonomics in AMS, focusing on physical, cognitive, and organizational aspects. By optimizing the interaction between humans and technology, ergonomics aims to reduce musculoskeletal disorders, improve worker satisfaction, and enhance overall system efficiency. The paper delves …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 1, 2025 · pp. 1–7 Read article
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Industry 4.0 and Smart Supply Chains: Transforming Supply Chain Processes for Enhanced Efficiency and Sustainability
Abstract: The fourth industrial revolution, or Industry 4.0, is an important transformation in how industries function via the use of cutting-edge digital technology. Supply chain management is being substantially altered by integrating technologies like blockchain, big data, automated processes, artificial intelligence, and the internet of things into typical operations of the supply chain. With the help of these technologies, corporations can design intelligent supply chains that are more effective, flexible, and …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 1, 2025 · pp. 36–41 Read article
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Realtime Life Cycle Assessment, Synthesizing Life Cycle Inventory with Business Process Management, Sustainable Growth in the Fourth Industrial Revolution
Abstract: A prevalent methodology for evaluating the ecological impacts of processes and products throughout their entire life cycle is known as Life Cycle Assessment (LCA). This approach involves scrutinizing each phase, encompassing the extraction of raw materials, manufacturing, utilization, and disposal. Nevertheless, conventional LCA methods often fail to account for the dynamic nature of industrial processes and are deficient in real-time data. The Life Cycle Inventory (LCI), a pivotal component of …
Published in International Journal of Industrial and Product Design Engineering · Vol. 2, Issue 2, 2024 · pp. 1–9 Read article
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Revolutionizing Material Flow and Handling: Industry 4.0 Integration in Logistics Management
Abstract: The integration of Industry 4.0 technologies has become pivotal in reshaping material flow and handling paradigms within logistics management. This paper presents an in-depth analysis of this transformative phenomenon. Industry 4.0's emergence has heralded an era of unprecedented automation, seamless data exchange, and cutting-edge technologies, fundamentally altering conventional logistics practices. Through an extensive review of recent literature, this study meticulously examines the profound impact of Industry 4.0 on material flow …
Published in International Journal of Advanced Robotics and Automation Technology · Vol. 2, Issue 1, 2024 · pp. 24–34 Read article