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12 articles for “wire feed rate”
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Short Circuit MAG/MIG Welding and Fast ROOT Modified Short arc Welding Process for Sheet Metals Welding with Diverse Air Gap
Abstract: The outcome of an analysis allocating with welding of sheet metals with diverse air gap using short circuit MAG welding process and Fast ROOT custom-made short arc welding methods have been presented. Welding turns were made below different conditions and through each run; the diverse process parameters were incessantly observed. It was found that fewer HAZ and maximum welding speed are reached under an exact welding condition with quick ROOT …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 1, 2016 · pp. 47–59 Read article
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Experimental Investigation of Dilution Control Using Advanced Gas Metal Arc Welding Process
Abstract: This work investigates the amount of reduction in dilution by using Advanced Gas Metal Arc Welding (AGMAW) process. Dilution is the ratio of area of the base metal melted to the total area of weld bead measured across a given weld bead cross section. Dilution is one of the most important factors governing the success of any surfacing operation and is expressed in percentage. The AGMAW is a self-coined word …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 1, Issue 3, 2014 · pp. 1–7 Read article
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Effect of Process Parameters on Material Removal Rate of Wire-Cut EDM of AISI EN 31 Tool Steel
Abstract: This paper is an attempt to find the effect of input process parameters on the material removal rate of WEDM of AISI EN 31 tool steel. The parameters taken for this study were pulse on time, pulse off time, peak current. The other process parameters like wire tension, servo voltage, wire feed rate, and spark gap voltage are kept constant. The experiment was designed using Taguchi’s L18 orthogonal array. The …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 2, 2017 · pp. 35–41 Read article
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Parametric Optimization of CNC Wire Cut EDM for Oil Harden Non-Shrinking Steel: A Comparative Study
Abstract: There has been a rapid growth in the development of harder and difficult to machine metals and newly developed alloys. Conventional machining methods are not suitable and uneconomical for such materials, thus development starts for newer concepts in metal machining. It thus plays a major role in the machining of dies, tools, etc., made of tungsten carbide, hard steel, alloys used in the aeronautics industry. It is a great concern …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 44–58 Read article
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QUALITY IMPROVEMENT IN THE FABRICATION OF NUCLEAR VESSEL OF 20MNMONI55 LOW ALLOY STEEL
Abstract: 20MnMoNi55 is very critical material to weld, as the material is grouped into the P3 category according to the ASME Standard, which has lower weldability then other steel. The various parameters affecting the welding of 20MnMoNi55 like Welding current, welding speed, Voltage, Wire feed rate, stick out etc. should be in optimizing range. In this research paper, the attempt has been made to optimize the welding process parameter using Design …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 1, 2018 · pp. 41–48 Read article
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Minimization of distortion during Gas Metal Arc welding process used for hydraulic shearing machine pressure plate square
Abstract: The Gas Metal Arc Welding process is widely used in many appliances because of its versatility. The change of shape and dimensions that occur after welding is known as distortion that leads to undesirable results. And to overcome this, it requires reducing the distortion within the limits. A large number of resources are used recently for reworking the weld. But it causes higher cost of production and delay for completing …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 33–43 Read article
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Analysis of Factors Affecting the Welded Joint using Design of Experiments: A Review
Abstract: The welding process over the period of time has grown into a more formidable process. Its application has also increased manifolds. However, with the increase in applications, it is also important to know the about the factors which affects the most on the strength of the welds. In this paper, the tensile strength of the welded joint has been considered. In this research, the Gas Metal Arc Welding has been …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 72–75 Read article
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Optimization of Process Parameters in Wire EDM of HCHCrD2 using RSM-based Multi-objective Genetic Algorithm
Abstract: While precision is of paramount importance in machining of high strength conductive materials, Wire Electrical Discharge Machining (WEDM) is preferred. In the present work, experimental study has been carried to identify the appropriate process parameter settings for wire electrical discharge machining of high carbon high chromium D2 steel (HCHCrD2). The process parameters such as pulse peak current, pulse duration, pulse-off time, wire feed, wire tension and flushing pressure are considered. …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 1, 2018 · pp. 6–10 Read article
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Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article
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An Experimental Study on Multi-Criteria Parameters Optimization of Process for Al6351/SiC/Gr Metal Matrix Composites Using AHP-TOPSIS Approach
Abstract: This research focuses on optimizing the process parameters of Wire Electrical Discharge Machining (WEDM) for a hybrid Metal Matrix Composite (MMC) comprising Al6351 aluminum alloy reinforced with 4% SiC and 6% graphite (Gr), fabricated via squeeze casting. This technique enables the formation of dense, defect-free composites with uniform reinforcement distribution, enhancing both mechanical properties and structural integrity. Microstructural characterization using Scanning Electron Microscopy (SEM) confirmed the even dispersion and bonding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 303–319 Read article
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Optimization of Machining Parameters of EN-27 Material Using Wire Electric Discharge Machining (WEDM)
Abstract: The optimization of Wire Electrical Discharge Machining (WEDM) parameters for EN-27 alloy steel, a high-strength material widely utilized in mechanical and structural applications, is the subject of this study's methodical analysis. Due to its hardness and poor machinability by conventional methods, WEDM is preferred for achieving precise dimensional accuracy and surface integrity. The primary objective of this work is to enhance machining performance by identifying optimal process parameters influencing Material …
Published in Journal of Production Research & Management · Vol. 16, Issue 1, 2026 · pp. 32–36 Read article
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Plc Hmi base testing machine data loger with usb excel data export
Abstract: The PLC-HMI-based testing machine data logger is designed to acquire, process, and log real-time sensor data using a PLC analog input card. This system is developed for industrial applications requiring accurate measurement, monitoring, and data storage. The setup integrates an HMI (Human-Machine Interface) for visualization and control, while a USB-based Excel data export feature ensures efficient data management. The system incorporates four key transducers: 1. Water Flow Sensor – Measures …
Published in Journal of Mechatronics and Automation · Vol. 13, Issue 1, 2026 Read article