Search
10 articles for “value stream maps”
-
Lead Time Reduction in Pipe Manufacturing: An Application of Value Stream Maps and 5S
Abstract: The pipe manufacturing industry has a considerable effect on the economic growth of a country. In this competitive scenario, manufacturing industries receive immense pressure for providing high-quality products at affordable cost, and on-time delivery. This paper aims to reduce lead times in a small-scale pipe industry plant by the application of the Value Stream Mapping (VSM) technique. The products of the plant are Resin Polyvinyl Chloride (RPVC) pipes, RPVC suction …
Published in Journal of Polymer & Composites Read article
-
Optimization of Production Processes to Minimize Waste and Improve Efficiency in Automobile Servicing Plant Using Lean Six Sigma
Abstract: This study focuses on optimizing production processes within an automobile servicing plant to minimize waste and enhance efficiency through the application of lean six sigma (LSS) methodologies. Utilizing a case study approach, the research addresses real-time challenges related to productivity and waste reduction. Data collection involves assessing machine functionality metrics, material and labor flow at various stages of the servicing process. The optimization strategy integrates lean tools including value stream …
Published in International Journal of Manufacturing and Production Engineering · Vol. 2, Issue 2, 2024 · pp. 47–63 Read article
-
Productivity Improvement Using Kaizen-Muda Elimination
Abstract: In today's fiercely competitive business environment, achieving operational excellence and sustainable growth is paramount for organizations across diverse industries. The Kaizen philosophy, rooted in Japanese principles, offers a powerful framework for driving continuous improvement by systematically identifying and eliminating waste, or "muda." This paper explores the concept of Kaizen and its application in eradicating muda, paving the way for enhanced productivity, cost reduction, and a competitive advantage. Kaizen, which translates …
Published in International Journal of Industrial and Product Design Engineering · Vol. 2, Issue 1, 2024 · pp. 1–6 Read article
-
A Review Paper on Lean Manufacturing Implementation Techniques
Abstract: Lean manufacturing was initially designed to reduce waste and maximise resource usage. Later, lean wasdeveloped in response to the competitive and ever-changing business environment. Organizations are compelled to deal with difficulties and complications because of the business environment's rapid change. The ability of any business, whether manufacturing- or service-focused, to consistently and methodically adapt to these changes in order to increase the value of its products may ultimately determine whether …
Published in Recent Trends in Fluid Mechanics · Vol. 11, Issue 2, 2024 · pp. 1–9 Read article
-
A Lean Manufacturing Approach for Optimization of Lithium-Ion Battery Supply Chains Management
Abstract: The rise of electric vehicles (EVs), energized by the rapid uptake from customers, is propelling an explosion in demand for -running efficient and economical lithium-ion battery supply chains. In answering the call, this paper delves into the application of lean manufacturing principles to optimize lithium-ion battery (LIB) supply chain management by significantly decreasing waste, lead times, and enhancing overall production efficiency. Lean tools are applied for the analysis of battery …
Published in Journal of Production Research & Management · Vol. 14, Issue 3, 2024 · pp. 9–18 Read article
-
Evolution of Lean Manufacturing in Mechanical Industries: From Traditional Tools to Digital Transformation
Abstract: Lean manufacturing has long been a foundational strategy for enhancing productivity, reducing operational waste, and improving overall efficiency in mechanical industries. Initially developed as part of the Toyota Production System, lean principles focused on eliminating non-value-adding activities and streamlining processes using a set of well-established tools such as 5S, Kaizen, Kanban, and value-stream mapping. Over the decades, these principles have been adopted and refined globally, particularly within the mechanical sector, …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 13–18 Read article
-
Integrating Genetic Algorithms with Lean Manufacturing for Enhanced Production Efficiency
Abstract: Lean manufacturing is a well-established philosophy focusing on the systematic reduction of waste and the ongoing development of value supplied to the customer. It emphasizes efficiency, quality, and adaptability through ideas such as just-in-time production, continuous improvement (Kaizen), and value stream optimization. However, the increased complexity of modern production systems, driven by global rivalry, product variety, and rapid technology innovation, has shown the limitations of classic lean tools in achieving …
Published in Journal of Production Research & Management · Vol. 15, Issue 3, 2025 · pp. 38–43 Read article
-
Implementation and Impact of Lean Manufacturing: A Critical Review and Framework for Adoption
Abstract: Lean manufacturing has become a vital approach for organizations seeking to enhance efficiency, reduce waste, and strengthen competitiveness in dynamic industrial environments. Although lean principles are well established, industries continue to experience inconsistencies in implementation outcomes due to differences in organizational readiness, employee involvement, and managerial commitment. This study critically reviews existing research on lean manufacturing to examine its practical impact, the factors influencing its success, and the challenges that …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 2, 2025 · pp. 1–7 Read article
-
Identification and Prioritization of Critical Erosion Prone and Water Potential Areas of Manandragarh Watershed Using HEC-HMS for Management
Abstract: This study was carried out at Indira Gandhi Krishi Vishwavidyalaya, Raipur (CG) on hydrological modelling and development of soil and water conservation plan for critical erosion prone and water potential sub-watersheds of Manendragarh watershed of upper Hasdeo subbasin in Chhattisgarh using Hydrological Engineering Centre-Hydrological Modelling System (HEC-HMS). The Hydrological Engineering Centre-Geo Hydrological Modelling System (HEC-Geo HMS) was utilized for developing the model setup, while the HEC-HMS model was employed to …
Published in Research & Reviews : Journal of Ecology · Vol. 14, Issue 1, 2025 · pp. 26–44 Read article
-
AbhiGyam: A Machine Learning Model-driven Research Platform for Assessing Accessibility Infrastructure in Indian Cities
Abstract: This work presents AbhiGyam, a machine learning-driven research platform designed to streamline and automate the assessment of accessibility infrastructure in Indian cities. AbhiGyam leverages the Google Maps API to transmit street view images to the backend, where computer vision techniques are implemented using OpenAI's CLIP (Contrastive Language-Image Pre-training) model to identify objects such as ramps, sidewalks, crosswalks, and parking spaces. The accuracy of the model is validated using labeled data …
Published in Journal of Artificial Intelligence Research & Advances · Vol. 11, Issue 2, 2024 · pp. 84–91 Read article