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34 articles for “thermoplastic processing”
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Process Capability Optimization of Thermoplastic Polyurethane (TPU) Printed Parts in Fused Deposition Modeling Process
Abstract: Fused Deposition Modelling (FDM) 3D printing process requires precise printed dimensions with a special assessment of process parameters using Taguchi optimization methodology. The proposed research aims to determine the optimal parametric setting to maximize the process capability index of diametral deviation and roundness of product in 3D printing process of TPU (thermoplastic polyurethane). The input factors for printing TPU in this research include the extrusion temperature, cooling fan speed, infill …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1846–1864 Read article
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Structural Optimization of FDM-Processed ASA Polymer Frames through Acetone Solvent Welding, Variable Infill Strategy, and Layer Orientation: Experimental Validation via Quadcopter Flight Testing
Abstract: Acrylonitrile styrene acrylate (ASA) is an amorphous terpolymer with superior UV resistance compared to acrylonitrile butadiene styrene (ABS), as its acrylate rubber phase lacks photodegradation-prone carbon–carbon double bonds. This study proposes acetone solvent welding as a polymer joining method to produce monolithic structures from FDM-processed ASA components, addressing three processing challenges: achieving structural continuity through polymer chain interdiffusion at solvent-wetted interfaces, correcting thermal warping via post-print geometric correction during welding, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 689–703 Read article
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Influence of Infill Density on Structural Performance of FDM-Processed PET-G Polymer: Experimental Validation through Quadcopter Flight Testing
Abstract: Polyethylene terephthalate glycol-modified (PET-G) is an amorphous thermoplastic copolymer increasingly adopted in structural applications through fused deposition modeling (FDM). However, the correlation between FDM processing parameters, especially infill density, and mechanical performance of PET-G parts remains inadequately characterized under real-life loading conditions. This study investigates how infill density (10% and 30%, grid pattern) influences the structural integrity of FDM-processed PET-G components, validated experimentally through quadcopter airframe fabrication and flight testing. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 644–656 Read article
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Dual Nozzle 3D Printing of Basalt Fiber–Reinforced Polymer Composites
Abstract: Additive manufacturing or 3Dprinting involves building a three-dimensional object by layering materials based on a computer-created design. Generally, 3D printing using single nozzle process where as strength, quality, wastage, and post reinforcement are drawback of this system. To eliminate and to enhance strength, precise control of fiber reinforcement, good bonding, no need of secondary reinforcement the dual nozzle 3D printing is an emerging additive manufacturing technique. In this process the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 620–630 Read article
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Optimization Of Mechanical Properties Of 500/7 Grade Ductile Cast Iron (DCI) By Using SMAW: Applications In Reinforced Composites And Thermoplastics Through Taguchi & GRA
Abstract: Welding, a critical manufacturing process, is broadly engaged to join metals and thermoplastics using heat, pressure, or both. This study inspects the Shielded Metal Arc Welding (SMAW) method to optimize welding parameters and improve the mechanical properties of Ductile Cast Iron (DCI) grade 500/7, a material widely used in high-strength and thermal conductivity applications in aerospace and automotive sectors. Using an L9 OA (orthogonal array), experiments were conducted on nine …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 204–222 Read article
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Structure-Property Correlation in PTT/PP Blends with Improved Mechanical Performance
Abstract: The present work investigates a series of poly (trimethylene terephthalate) (PTT)/polypropylene (PP) blends prepared with varying PP concentrations in order to improve the overall performance of PTT, particularly with respect to mechanical properties and processability. PTT is a promising engineering thermoplastic owing to its balanced stiffness, resilience, and chemical resistance; however, its relatively high cost and processing limitations often restrict its wider application. In this context, blending with PP offers …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 90–98 Read article
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Next-Generation Lightweight Nanocomposite Structures for Electric Mobility
Abstract: The rapid expansion of the electric vehicle (EV) sector has intensified the demand for battery enclosures that are lightweight, mechanically strong, thermally stable, and environmentally sustainable. This research focuses on the design and sustainable fabrication of hybrid nanocomposites for advanced EV battery housings. The proposed material system integrates carbon fiber, glass fiber, and graphene nanoplatelets within a bio-based epoxy matrix, resulting in improved mechanical strength, enhanced thermal stability, and superior …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1147–1156 Read article
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Enhancement of Flexural Strength in FDM-Printed Components through Taguchi-Based Process Parameter Optimization
Abstract: Additive manufacturing (AM), especially Fused Deposition Modeling (FDM), has emerged as a widely adopted and versatile method for producing three-dimensional components. The process involves the deposition of a thermoplastic filament in a semi-molten state, which solidifies in successive layers to form the final structure. While this method enables the production of complex geometries at relatively low cost, the printed parts often exhibit inferior surface quality and reduced mechanical performance compared …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 272–280 Read article
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Comparative Experimental Investigation of Infill Pattern and Infill Density on Fused Deposition Modeling (FDM) Process Characteristics of Polylactic Acid (PLA)
Abstract: Additive manufacturing is the potential and emerging technology widely being used to produce quality products with complicated profiles and customized features. Fused Deposition Modelling (FDM) process, a type of additive manufacturing technology using filament made of thermoplastic which is melted and subsequently extruded through nozzle. The main input process parameters of FDM are wall thickness, infill density, layer height, bed temperature, layer thickness, infill pattern, nozzle temperature etc. In this …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 335–345 Read article
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Optimization of Process Parameter in 3D Printing to Minimize Wear Loss and increase Tensile Strength
Abstract: Additive Manufacturing (AM) and especially Fused Deposition Modeling (FDM) has emerged as a very versatile process of manufacturing polymer components with complex and highly-integrated geometries. Polylactic Acid (PLA) is a favorite of the many thermoplastic FDM materials because of its biodegradability, easy processing and predictable mechanical properties. The study aimed at maximizing critical parameters in FDM process in order to reduce wear loss and also increase tensile strength of PLA …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 849–858 Read article
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Lightweight Composite Materials for Electric Vehicles (EVs) and Public and Private Transport
Abstract: The rapid expansion of the electric vehicle (EV) industry has intensified the demand for battery enclosures that are lightweight, durable, thermally stable, and environmentally sustainable. This study investigates the design and sustainable fabrication of hybrid nanocomposites for advanced EV battery housings. The proposed composite system combines carbon fiber, glass fiber, and graphene nanoplatelets within a bio-based epoxy matrix, resulting in superior mechanical strength, enhanced thermal stability, and excellent flame retardancy.A …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 470–481 Read article
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Influence of SlS Parameters on Strength and Fatigue Durability of Polyamide-12
Abstract: Selective Laser Sintering (SLS), a laser-based polymer powder bed fusion process, has gained prominence in the fabrication of high-performance thermoplastics such as Polyamide-12 (PA12). This paper provides an extensive review of how key SLS process parameters—such as laser power, scan speed, hatch spacing, and energy density—affect the mechanical properties of PA12 components, with a specific focus on tensile strength and fatigue resistance. Studies demonstrate that increasing energy input enhances particle …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 178–191 Read article
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Analysis of Ageing and Degradation Behavior of Polyamide-12 for Sustainable Additive Manufacturing
Abstract: Additive Manufacturing (AM), particularly High-Speed Sintering (HSS), has emerged as a transformative technology capable of producing complex thermoplastic parts with high efficiency and minimal material waste. The HSS process involves selective deposition of radiation-absorbing ink followed by infrared heating to consolidate polymer powders-most commonly polyamide-12 (PA12). While PA12 is widely used due to its excellent thermal stability and mechanical properties, the sustainability of HSS strongly depends on the reuse of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 136–154 Read article
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A Review on utilizing waste Polyethylene Terephthalate in composite bituminous mixes
Abstract: Rapid ascend in population growth has led to a corresponding rise in annual Polyethylene Terephthalate waste and others Polymers production. This underscores the urgent necessity to reuse discarded polymers like Polyethylene Terephthalate, Poly Vinyl Acetate, Low Density Polyethylene etc. When discarded polymers isn't recycled, it typically finds its way into landfills, contributes to oceanic garbage patches, or undergoes incineration, each of which poses distinct environmental challenges. Moreover, controlling pollution from …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 10–17 Read article
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Deep Learning for Real-Time Monitoring and Defect Detection in Additive Manufactured Polymer Composites
Abstract: Additives Fiber-reinforced polymer composite ADDs have high utility in making lightweight structural components, but due to process-related defects (interlayer delamination and reinforcement stacking) the integrity of consolidation during extrusion-based deposition is frequently compromised. This paper has presented a physics-informed deep learning framework that is applicable to real-time measurements of reinforced thermoplastic composite fabrication. Multimodal sensing was provided with thermal gradient, optical morphology, and acoustics emission signals being used to assess …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 974–999 Read article
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Investigating the Surface Defects and Structural Integrity of 3D Printed Hydrogen Storage Cylinders in UAV Applications
Abstract: This research explores the processing and manufacturing challenges of 3D printed polymer composites for high-pressure hydrogen storage in UAVs. The study focuses on addressing surface integrity and structural robustness issues inherent in additive manufacturing. Finite Element Analysis (FEA) was conducted on four thermoplastic polymer ABS, PET-G, HDPE, and Nylon to assess their mechanical performance under 35 MPa of pressure. Results revealed that PET-G and ABS provided better stress distribution and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 161–191 Read article
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MXene-Infused Conductive Nano-Polymers for Edge-Computing Enabled Flexible Environmental Monitoring Devices
Abstract: MXene-infused conductive polymer composites have emerged as highly promising materials for next-generation flexible environmental monitoring devices because they combine electrical conductivity, mechanical flexibility, analyte sensitivity, and compatibility with low-power electronics. In this work, a Ti₃C₂Tₓ MXene–TPU/PVA conductive nano-polymer composite was developed as a multifunctional sensing platform for edge-computing enabled environmental monitoring. The composite was fabricated by dispersing MXene nanosheets into a thermoplastic polyurethane/poly(vinyl alcohol) (TPU/PVA) matrix, coating the conductive precursor …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Post-Treatment Methods in Additive Manufacturing: A Review of Mechanical, Thermal, Chemical, and Hybrid Approaches
Abstract: Additive manufacturing, particularly Fused Deposition Modeling (FDM), has become a cornerstone of rapid prototyping and functional part production due to its accessibility and material versatility. However, the inherent layer-by-layer nature of FDM introduces surface roughness, reduced mechanical strength, and anisotropic behavior, which limit its industrial applications. This literature review investigates the impact of chemical post-processing treatments such as solvent vapor smoothing, immersion, and hybrid chemical-thermal methods on the surface quality …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 3, 2025 · pp. 25–34 Read article
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Computational investigation of the influence of process parameters of 3D printed PLA material
Abstract: This study uses numerical simulation to examine the relationship between critical process parameters say, feed rate, layer height, and raster angle, on residual stresses and distortions and on the achievable density of FFF prints to identify the optimal input parameter combinations for ISO 527-2 type 1A. Methods of additive manufacturing that are utilised widely used to manufacture thermoplastic parts is fused filament fabrication. High residual stresses are one of the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 259–269 Read article
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Mechanical and Thermal Performance of PETG Composites Reinforced with Short Carbon Fibers via Fused Filament Fabrication
Abstract: The study investigates the fabrication and characterization of polyethylene terephthalate glycol (PETG) composites reinforced with short carbon fibers (CF) using the fused filament fabrication (FFF) technique. Composite filaments with varying CF weight fractions (0, 5, 10, 15, and 20 wt%) were produced and evaluated for their mechanical, thermal, and morphological performance. The influence of CF reinforcement on tensile, flexural, and impact behavior was systematically examined, alongside thermal stability metrics including …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1219–1238 Read article