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12 articles for “thermoplastic polyurethane (TPU)”
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Process Capability Optimization of Thermoplastic Polyurethane (TPU) Printed Parts in Fused Deposition Modeling Process
Abstract: Fused Deposition Modelling (FDM) 3D printing process requires precise printed dimensions with a special assessment of process parameters using Taguchi optimization methodology. The proposed research aims to determine the optimal parametric setting to maximize the process capability index of diametral deviation and roundness of product in 3D printing process of TPU (thermoplastic polyurethane). The input factors for printing TPU in this research include the extrusion temperature, cooling fan speed, infill …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1846–1864 Read article
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In Vivo Biocompatibility and Interfacial Stability of Thermoplastic Polyurethanes and Nanofilled Resin Composites: A Bioanalytical Study of Polymer-Host Interactions Under Dynamic Loading
Abstract: The widespread application of thermoplastic polyurethanes (TPU) and nanofilled resin composites in biomedical devices requires rigorous assessment of their biocompatibility under mechanical stress. While nanofilled composites utilize filler particles (<100 nm) to enhance surface properties and wear resistance, the biological response to these materials in a hydrolytic, enzymatic environment remains a critical area of investigation. Objective: To analyze the in vivo bio-molecular response at the interface of TPU aligners and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1112–1119 Read article
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Bio-inspired Thermo-responsive and Self-Healing Polymer–PCM Hybrids for Next-Generation Smart Textile Applications
Abstract: The integration of phase change materials (PCMs) into flexible polymers represents a promising strategy for developing smart textiles with advanced thermal regulation and mechanical adaptability. However, the challenges of PCM leakage, poor mechanical strength, and durability under cyclic stress have limited their practical applications. In this study, we present a novel self-healing and elastic composite based on thermoplastic polyurethane (TPU) incorporating 30 wt% microencapsulated PCM (mPCM) and dynamic disulfide bonds …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 228–238 Read article
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Influence of Carbonyl Iron Particle Loading on the Dimensional and Rheological Properties of 4D-Printed TPU-Based Magnetorheological Elastomers
Abstract: The advancement of 4D printing technologies has created new opportunities for fabricating smart materials with tunable properties, including magnetorheological elastomers (MREs). This study investigates the fabrication and characterization of thermoplastic polyurethane (TPU)-based MREs with varying carbonyl iron particle (CIP) loadings (10–50 wt.%) using the fused filament fabrication (FFF) method. MRE filaments were produced through a solvent-assisted mixing and extrusion process, ensuring consistent diameters within 1.75 ± 0.10 mm. Test specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 127–138 Read article
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Advanced Composite Materials for Electric Vehicle Charging Stations: A Comprehensive Study
Abstract: EV chargers are thought to be a major determinant in the adoption of EVs in present transport systems. The performance and durability of these charging stations highly depend on the materials applied in the construction of these charging stations because these materials should be very reliable, durable and efficient. The current paper reviews the current literature on advanced composite materials relevant in the construction of the EV charge station. Recognitions …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 401–415 Read article
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Performance Evaluation of Hybrid Polymer Composite Materials for Electromagnetic Interference Shielding in Flexible and Wearable Electronic Devices
Abstract: Wearable electronic devices require novel hybrid polymer composites that offer flexible, lightweight and highly effective EMI shielding characteristics. The development and characterization of flexible polymer composites combining hard magnetic nanoparticles and electrically conductive fillers are explored. The suitability of thermoplastic polyurethane (TPU), polydimethylsiloxane (PDMS) and epoxy resins for use as EMI shielding composite matrices was evaluated in terms of their flexibility, stability and biocompatibility. Hybrid filler systems were developed to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 630–648 Read article
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Effect of Carbonyl Iron Particle Concentration on The Printability and Stiffness of Magnetorheological Elastomer Filaments
Abstract: Magnetorheological elastomer (MRE) are increasingly valued for their field-responsive mechanical properties, making them ideal for adaptive components in automotive, aerospace, and vibration control systems. However, conventional mould-based fabrication methods limit design flexibility, produce excess material waste, and are unsuitable for complex or customized geometries caused challenges that have hindered broader industrial adoption. Although 3D printing offers a compelling alternative, research on printable MRE filaments remains limited, particularly regarding how carbonyl …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 310–317 Read article
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Magnetic Metal–Polymer Composites with Ferromagnetic Particle Networks for EMI Shielding in Flexible Electronics
Abstract: The rapid expansion of flexible and wearable electronic systems has intensified the demand for lightweight, mechanically compliant materials capable of effective electromagnetic interference (EMI) shielding. In this study, magnetic metal–polymer composites with magnetically aligned ferromagnetic particle networks were developed and systematically investigated for EMI shielding in flexible electronics. Thermoplastic polyurethane (TPU) was employed as an elastomeric polymer matrix due to its excellent flexibility, dielectric characteristics, and compatibility with particulate fillers. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 25–39 Read article
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Polymeric Hybrid Systems Engineered with Multiple-Stage Energy Absorption for Temperature Control
Abstract: Polymer–composite based phase change systems offer an effective strategy for adaptive thermal management; however, most existing systems exhibit single-stage latent heat transitions, limiting their applicability in environments with fluctuating thermal loads. In this study, a thermoplastic polyurethane (TPU) polymer matrix was reinforced with two microencapsulated paraffin-based phase change materials (PCM-A and PCM-B) to achieve multi-level latent heat storage behavior. The fabricated TPU/PCM-A10–B20 polymer–composite demonstrated two distinct endothermic transitions at approximately …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 146–155 Read article
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Digitally Tunable Dual-Phase Polymer–PCM Composites for IoT-Based Adaptive Thermal Management in Smart Buildings
Abstract: This study presents the design and development of digitally tunable dual-phase polymer–phase change material (PCM) composites for advanced thermal management in smart building applications. The composite is based on a hybrid polymer matrix comprising thermoplastic polyurethane (TPU) and a crosslinked polyvinyl alcohol (PVA) gel, reinforced with paraffin microencapsulated PCM and hydrated salt PCM to achieve multi-stage thermal energy storage. The polymer composite architecture enables enhanced structural integrity, high encapsulation efficiency …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 147–157 Read article
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MXene-Infused Conductive Nano-Polymers for Edge-Computing Enabled Flexible Environmental Monitoring Devices
Abstract: MXene-infused conductive polymer composites have emerged as highly promising materials for next-generation flexible environmental monitoring devices because they combine electrical conductivity, mechanical flexibility, analyte sensitivity, and compatibility with low-power electronics. In this work, a Ti₃C₂Tₓ MXene–TPU/PVA conductive nano-polymer composite was developed as a multifunctional sensing platform for edge-computing enabled environmental monitoring. The composite was fabricated by dispersing MXene nanosheets into a thermoplastic polyurethane/poly(vinyl alcohol) (TPU/PVA) matrix, coating the conductive precursor …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Layered Metal–Polymer Hybrid Laminates with Embedded Impact Sensors for Connected Automotive Panels
Abstract: The increasing demand for lightweight, intelligent, and structurally reliable automotive components has accelerated the development of multifunctional hybrid materials capable of simultaneously providing superior mechanical performance and real-time structural health monitoring. In this study, a novel layered metal-polymer hybrid laminate incorporating an embedded flexible impact sensor was developed for connected automotive panel applications. The laminate was fabricated using AA6061-T6 aluminum alloy face sheets and a thermoplastic polyurethane interlayer through hot-press …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 Read article