Search
12 articles for “shell-and-tube heat exchanger”
-
Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
-
Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
-
Thermo-Fluid Characterization of Corrugated U-Tube Shell-and-Tube Heat Exchanger with Polymer Composite Tube Wall: A Combined CFD and Experimental Investigation
Abstract: Shell-and-tube heat exchangers built with metallic tubes work well thermally, but corrosion problems, extra weight, and the inability to adjust the wall’s thermal properties through material choice remain genuine engineering headaches, particularly for corrosive or weight-critical applications. Over the past few years there has been a fair amount of interest in replacing metal tubes with polymer composite alternatives, since blending thermally conductive fillers — graphite nanoplatelets, boron nitride platelets and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
-
Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
-
Investigation to Enhance Performance of Finned U-Tube Shell-and-Tube Heat Exchangers Using Epoxy Based Polymer Composite Material
Abstract: Shell-and-tube heat exchangers remain indispensable in thermal engineering systems; however, conventional metallic configurations often face challenges related to corrosion, weight, and limited thermal optimization. In this study, a novel approach is proposed by integrating epoxy-based polymer composite materials with finned U-tube geometries to enhance thermo-hydraulic performance while addressing material limitations of traditional systems. The work focuses on the development and evaluation of a hybrid heat exchanger comprising a mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–633 Read article
-
Experimental Investigation on Heat Transfer Enhancement in Shell and Tube Heat Exchanger Using Graphene Nanofluids
Abstract: The paper focuses on the dispersion of Graphene nanoparticles in a water–ethylene glycol based fluid to investigate their impact on the convective heat transfer performance of the resulting nanofluid. Various concentrations of graphene nanoparticles were prepared, and the nanofluids were subjected to different ultrasonication durations to ensure proper dispersion and stability of the nanoparticles within the base fluid. The study involved extensive experimental evaluation to systematically analyze how the nanoparticle …
Published in Journal of Automobile Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 32–38 Read article
-
Geometrical, Numerical and Materialistic Parameters used for Studying and Reducing Tube-Side Flow Inconsistency in Tube and Shell Heat Exchangers: An Overview
Abstract: A Shell and Tube Heat Exchanger (STHE) exchanges heat between two fluids flowing at different temperatures. More than 60% of the market is occupied by STHE’s out of all the different kinds of heat exchangers. Maldistribution is the uneven fluid flow distribution in the tubes of the STHE. The aim of this study is to provide a detailed review on the various methods used by researchers for reducing the maldistribution …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 603–621 Read article
-
Advancements in Waste Heat Recovery from Multistage Air Compressor Operations
Abstract: In industrial production processes, waste heat is an important consequence, especially in sectors that rely significantly on composites and polymers. Frequently, this heat is released into the atmosphere without being captured, which raises operating expenses in addition to wasting potential energy. In these sectors, waste heat recovery, or WHR, has become a key tactic for raising sustainability and energy efficiency. The WHR potential of multistage air compressors—essential parts of industrial …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 29–38 Read article
-
Optimization Strategies for Finned-Tube Gas Coolers in CO2 Heat Pump Systems: A Review
Abstract: In order to reduce CO2 emissions through increased energy use flexibility, this article examines existing energy solutions. It focuses on demand-side management tools such as electric vehicles and heat pumps, as well as storage possibilities. The aim is to shift to sustainable energy sources by striking a balance between non-renewables (coal, gas) and renewables (solar, wind). This is demonstrated by the notable decrease in the usage of oil-fired boilers and …
Published in Journal of Energy, Environment & Carbon Credits · Vol. 14, Issue 3, 2024 · pp. 11–20 Read article
-
Performance Analysis of Graphene Reinforced Sug-ar-Alcohol Based PCM for Thermal Energy Storage System
Abstract: The thermal-conductivity of the Phase Change Materials (PCMs) of thermal heat storage systems is improved by distributing nano-particles in the basic PCM for a faster rate of heat transfer. During the charging and discharging procedures, the heat transfer properties of the newly created Sugar-Alcohol based PCM dispersed with 1.0 wt% graphene nanoparticles in a shell and helical tube storage tank were examined. The helical tube configuration caused the melting and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 133–147 Read article
-
Advancements in Heat Exchanger Design for Improved HVAC System Efficiency
Abstract: Due to their direct impact on usage of energy, operational effectiveness, and environmental sustainability, heat exchangers have become vital components of the air conditioning, ventilation, and heating (HVAC) systems. The growing demand for energy-efficient HVAC solutions has driven extensive research and development efforts aimed at improving heat exchanger performance. Traditional designs, such as shell-and-tube and fin-and-tube heat exchangers, have long been utilized in HVAC applications. Nevertheless, these traditional types frequently …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation · Vol. 12, Issue 1, 2025 · pp. 44–52 Read article
-
Multiphysics Simulation and Thermal Characterization of VVER-1200 Steam Generator for Optimized Heat Transfer and Structural Integrity
Abstract: VVER-1200 is a Russian design reactor which consist of Two circuits comprising reactor core, piping, vertical steam generator, pressurizer, active and passive safety systems, turbine and generator. This reactor involves single phase flow from reactor core to steam generator (SG) where high pressurized water exchanges heat with normal water resulting in steam production. The flow is turbulent, which enables maximum efficiency to heat transfer. Using ANSYS Workbench's multi-physics simulation capabilities, …
Published in Journal of Thermal Engineering and Applications · Vol. 13, Issue 1, 2026 · pp. 7–15 Read article