Search
362 articles for “polymer processing”
-
Navigating Polymer Processing: Advances, Challenges, and Future Horizons
Abstract: Polymer processing and composite manufacturing stand as crucial pillars in modern industry, facilitating the creation of materials tailored to specific requirements. This abstract delves into the multifaceted realm of techniques and methodologies governing these processes, essential for ensuring the delivery of materials endowed with desired properties and functionalities. A meticulous examination of extant literature forms the foundation, shedding light on the evolving landscape, challenges encountered, and promising avenues ahead. Traditional …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 179–192 Read article
-
Influence of Infill Density on Structural Performance of FDM-Processed PET-G Polymer: Experimental Validation through Quadcopter Flight Testing
Abstract: Polyethylene terephthalate glycol-modified (PET-G) is an amorphous thermoplastic copolymer increasingly adopted in structural applications through fused deposition modeling (FDM). However, the correlation between FDM processing parameters, especially infill density, and mechanical performance of PET-G parts remains inadequately characterized under real-life loading conditions. This study investigates how infill density (10% and 30%, grid pattern) influences the structural integrity of FDM-processed PET-G components, validated experimentally through quadcopter airframe fabrication and flight testing. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 644–656 Read article
-
Leveraging IoT and AI for Real-Time Monitoring and Optimization of Polymer Production Processes
Abstract: Integrating the Internet of Things (IoT) and Artificial Intelligence (AI) technology provides a transformational potential for the polymer manufacturing business, allowing for real-time monitoring and better control of production processes. This paper explores the synergistic application of IoT and AI to achieve greater efficiency, sustainability, and quality control in polymer manufacturing. IoT sensors and devices may capture massive volumes of data from different phases of the manufacturing process, delivering real-time …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–16 Read article
-
Fibre Orientation and Void Distribution Analysis in Polymer Composite Structures Using Image Processing
Abstract: Fibre orientation and void distribution are critical microstructural features that govern the mechanical performance and reliability of polymer composite materials. Accurate and simultaneous characterisation of these features remains challenging due to their complex spatial interactions and dependence on processing conditions. In this work, an integrated image-processing framework is proposed for the quantitative analysis of fiber orientation and void distribution in polymer composite structures. High-resolution composite microstructure images are processed through …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 925–933 Read article
-
Structural Optimization of FDM-Processed ASA Polymer Frames through Acetone Solvent Welding, Variable Infill Strategy, and Layer Orientation: Experimental Validation via Quadcopter Flight Testing
Abstract: Acrylonitrile styrene acrylate (ASA) is an amorphous terpolymer with superior UV resistance compared to acrylonitrile butadiene styrene (ABS), as its acrylate rubber phase lacks photodegradation-prone carbon–carbon double bonds. This study proposes acetone solvent welding as a polymer joining method to produce monolithic structures from FDM-processed ASA components, addressing three processing challenges: achieving structural continuity through polymer chain interdiffusion at solvent-wetted interfaces, correcting thermal warping via post-print geometric correction during welding, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 689–703 Read article
-
Advanced Fiber-Reinforced Polymer Composites: Processing, Nano-Modified Adhesive Technologies, Interfacial Engineering, Durability, and Structural Applications—A Comprehensive Review
Abstract: Fiber reinforced polymer (FRP) composites are considered to be one of the most universal categories of advanced engineering materials owing to their unique properties such as outstanding strength-to-weight ratio, corrosion resistance, fatigue durability, and wide opportunities for design. Innovations in the fields of fiber reinforcement, polymer matrix system, composite manufacturing technologies, and nano-modified adhesives technology have greatly extended the range of applications of this type of materials in aerospace, automotive, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 980–990 Read article
-
Multi-Objective Optimization of Carbon-Glass Fiber Polymer Drilling Process Based on Fuzzy Grey Entropy Weighing Method
Abstract: In recent years, the machining characteristics of hybrid fiber polymer composites have garnered significant research attention due to their growing industrial applications. This study specifically focuses on the drilling of hybrid carbon-glass fiber reinforced (CGFR) epoxy composites, fabricated using the hand layup technique. The key machining characteristics evaluated in this drilling process include surface roughness and circularity error. The influence of critical drilling process parameters, such as spindle speed, drill …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 100–112 Read article
-
Comparative Analysis of the Structural Integrity and Dimensional Stability of Additively Manufactured Biopolymers vs. Thermoformed PETG: A 1-Year Retrospective Study on Polymer Performance in Orthodontic Applications
Abstract: Objective: This study aimed to evaluate the long-term dimensional accuracy and structural performance of direct 3D-printed biopolymers compared to conventional vacuum-formed Polyethylene Terephthalate Glycol (PETG) composites. The investigation focused on how different polymer processing methods (additive manufacturing vs. thermoforming) influence material thinning and resistance to occlusal stress. Methods: A retrospective analysis was conducted on 60 cases (n = 60) of post-orthodontic maintenance. The sample was divided into two cohorts: Group …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 140–146 Read article
-
Automated Blood Cell Counting and Disease Identification Using Image Processing: Implications for Polymer Composite- Based Biomedical Diagnostic Devices
Abstract: Accurate quantification of blood cells is central to clinical decision-making and to the performance of emerging polymer composite–based diagnostic platforms. This work presents a cost-effective, image-processing pipeline for automated counting of red blood cells (including overlapping cells), white blood cells, and platelets from Leishman-stained peripheral blood smears, and articulates its relevance to polymer composite microfluidic and biosensor devices. Implemented in Python with OpenCV, the workflow performs grayscale conversion, median/Gaussian denoising, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 262–270 Read article
-
Explainable Machine Learning for Process Parameter Optimization in Gradient 3D-Printed Polymer Composites
Abstract: The explainable machine learning-based structure may be employed to achieve a favorable process parameter of the graduate 3D-printed polymer composite structures to improve the mechanical and thermal properties without compromising the transparency of the decisions made during the fabrication process. Gradient composite specimens were made by systematically varied process parameters like nozzle temperature, raster orientation, deposition speed, gradient transition rate and fused filament fabrication. A predictive model of tensile strength …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 847–866 Read article
-
Integrate AI and IoT to Develop Sustainable Polymer Structural Materials Processing Optimization: Enabled Monitoring Strategies for Performance and Lifecycle Assessment
Abstract: The need for long-lasting structural polymer materials that are both environmentally friendly and highly mechanically effective is driving demand for these materials as the industrial sector continues to grow. Optimizing processes, saving energy, detecting faults, and monitoring structures are all hindered by conventional polymer manufacture. This study suggests an AI-IoT system for environmentally friendly production of structural polymer materials to get around these problems. Tools for evaluating system performance and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 169–192 Read article
-
Firefly Algorithm–Based Optimization of Processing Parameters for Enhanced Performance of Polymer Composite Materials
Abstract: Polymer composite materials are extensively used in aerospace, automotive, and oil & gas applications due to their high strength-to-weight ratio and design flexibility. However, achieving optimal mechanical and thermal performance strongly depends on precise control of processing parameters such as curing temperature, energy consumption, and material utilization. Conventional trial-and-error approaches often lead to excessive energy usage, non-uniform curing, and sub-optimal composite properties. To address these challenges, this paper proposes an …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 90–107 Read article
-
Sustainable Membrane Fabrication Using Green Chemistry Principles: A Comprehensive Review of Microwave Irradiation, Sonochemical, and Continuous Flow Methodologies
Abstract: Membrane-based separation technologies have emerged as indispensable tools in water purification, biomedical engineering, pharmaceutical processing, and environmental protection. However, conventional membrane fabrication processes often rely on hazardous organic solvents, energy– intensive steps, and environmentally taxing conditions. In response to increasing global emphasis on sustainability and regulatory pressures, green chemistry strategies have gained attention for enabling safer, energy-efficient, and eco-friendly membrane production. This review provides a comprehensive and structured analysis of …
Published in International Journal of Membranes · Vol. 3, Issue 1, 2026 · pp. 8–24 Read article
-
A Hybrid model of ResNet50 integrated U-Net for image Denoising for Polymer and Composite Microstructure Analysis
Abstract: In digital era a high-quality imaging plays a very important role in polymer and composite material characterization features such as fiber-matrix interfaces, voids, microcracks cause problems in mechanical and functional properties. Polymer imaging includes optical microscopy and scanning electron microscopy, due to sensor limitation, environmental conditions add noise to the image and reduce quality of image. The noise degrades image quality, and it leads to reduce reliability in material analysis. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 592–602 Read article
-
Enhancing Performance of Hybrid Natural Fiber Reinforced Polymer: Insights into Processing, Characterization and Machining
Abstract: Natural fibre reinforced polymer composites (N-FRP) have gained popularity in recent years as an alternative to regular polymer composites, owing to growing environmental concerns. Natural fibers are becoming increasingly popular due to their outstanding properties such as flexibility, strength, compatibility with living creatures, and impact resistance. A notable application of natural fibers is in the medical industry, with the goal of producing cost-effective, sustainable, and long-lasting products. Combining different fibers …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 139–153 Read article
-
Comparative Analysis of Processing-Property Relationships in Metal and Polymer Matrix Composites: A Unified Statistical Framework for Hardness Characterization
Abstract: Composite materials, encompassing both metal matrix composites (MMCs) and polymer matrix composites (PMCs), exhibit complex processing-property relationships that fundamentally govern their mechanical performance across diverse applications. This study presents a unified statistical framework for analyzing hardness characteristics in composite systems, using aluminum-tungsten carbide (Al-WC) metal matrix composites as a representative model system while establishing connections to polymer matrix composite behavior. The investigation employed comprehensive processing parameter optimization, microstructural characterization, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 419–430 Read article
-
Enhancing Cooling Efficiency in Dual Nozzle CO2-Based Vortex Tube Systems for Machining Titanium Alloys: Implications for Polymer and Composite Processing
Abstract: In machining of Titanium alloys, the cutting temperature plays a vital role that directly influences the performance and it is required to maintain as low as possible. In this study, a dual nozzle Vortex Tube Cooling System (VTCS) that supplies cool compressed CO2 gas is developed to reduce the cutting temperature in Ti-6Al-4V machining. The experiments were conducted at constant cutting and flow parameters during turning at different levels of …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 284–291 Read article
-
Signal Drift Compensation in Polymer-Based Wearable Biosensors Using Data Processing Techniques
Abstract: Polymer-based wearable biosensors have emerged as promising platforms for continuous physiological monitoring due to their mechanical flexibility, low operating voltage, and compatibility with soft biological interfaces. However, their long-term deployment remains challenging because of signal drift caused by polymer ageing, hydration–dehydration cycles, ionic trapping, and environmental variations. These effects introduce baseline fluctuations and sensitivity degradation, which compromise the reliability and interpretability of physiological measurements. This study proposes a data-processing–driven framework …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 197–207 Read article
-
Polymer Composite-Integrated Food Waste Management Across the Supply Chain: Quantification, Process Modelling, and Techno-Economic Valorization
Abstract: Food waste produced throughout the global food supply chain constitutes one of the most impactful forms of inefficiency within the current food production system, producing roughly 931 million tons per year and resulting in economic losses above $1 trillion worldwide each year. One aspect that has not been sufficiently studied systematically is how polymer composite materials, such as membrane separation systems, polymer-coated extraction equipment, fiber-reinforced polymer (FRP) biorefinery infrastructure, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 819–836 Read article
-
Optimization of Biohybrid Polymer Synthesis Using Fuzzy Inference Systems
Abstract: This investigation proposes a methodology to optimize biohybrid polymer synthesis using fuzzy inference systems (FIS). The study combines fuzzy logic principles with mathematical calculations for finding the best synthesis parameters to enhance the synthesis quality. This study consists on a sample about the use of FIS on optimisation of polymer synthesis, where they show the process of fuzzification, rule base creation, inference mechanism and defuzzification using the centroid method through …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 36–47 Read article