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221 articles for “polymer manufacturing”
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A Decade of Research on Polymer Manufacturing and Industry 4.0 Integration: A Comprehensive Bibliometric Review of Industry
Abstract: The advent of Industry 4.0 has brought a transformative revolution to the manufacturing sector by integrating advanced polymer technologies with intelligent, interconnected, and data-driven production systems. These developments have significantly reshaped industrial operations by improving efficiency, enhancing production flexibility, and enabling innovative manufacturing practices. Smart polymer processing, supported by automation, artificial intelligence, the Internet of Things (IoT), and real-time data analytics, allows manufacturers to optimize resource utilization, reduce waste, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1897–1905 Read article
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Deep Learning for Real-Time Monitoring and Defect Detection in Additive Manufactured Polymer Composites
Abstract: Additives Fiber-reinforced polymer composite ADDs have high utility in making lightweight structural components, but due to process-related defects (interlayer delamination and reinforcement stacking) the integrity of consolidation during extrusion-based deposition is frequently compromised. This paper has presented a physics-informed deep learning framework that is applicable to real-time measurements of reinforced thermoplastic composite fabrication. Multimodal sensing was provided with thermal gradient, optical morphology, and acoustics emission signals being used to assess …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 974–999 Read article
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Novel Strategic Framework between Polymer Manufacturers and Waste Management Companies: A Mixed-Method Approach for Enhancing Circular Efficiency in Polymer Industries
Abstract: The study describes the perspectives of the industry stakeholders and qualitatively and quantitatively assesses the recycling efficiency, cost optimization, and environmental performance using a mixed-method approach. The framework features processes, as it were: onboard invention, coupling, and sustainable valorization of the intersection, thus solidly connecting the production side with the waste management. The primary function of the patterns of interaction between the plant waste-management system, the retrieval of polymer composites, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1570–1609 Read article
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Blockchain Enabled IoT System for Tamper Proof Monitoring of Polymer Composite Manufacturing Quality
Abstract: Ensuring real-time process compliance in resin-based polymer composite manufacturing remains a persistent challenge due to non-linear material behaviors, unpredictable curing dynamics, and fragmented sensor data pipelines. Traditional centralized monitoring architectures struggle to guarantee data integrity, auditability, and adaptive response under high-frequency environmental fluctuations. Most existing frameworks fall short in unifying trust, traceability, and time-critical decision-making particularly during critical cure-phase deviations due to limited integration of blockchain with intelligent sensor systems. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 126–145 Read article
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Advanced Digital Twin and AI Integration for Real-Time Optimization in Polymer Production
Abstract: The integration of Internet of Things (IoT) with Artificial Intelligence (AI) technologies opens up considerable avenues for reshaping polymer manufacturing by improving operational effectiveness, securing exceptional product standards, and advancing sustainability in the environment. This academic manuscript delineates an advanced framework that integrates IoT and AI with synergistic technologies, including blockchain, edge computing, and digital twin methodologies, to revolutionize polymer manufacturing processes. The proposed architecture utilizes IoT sensors for the …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 81–89 Read article
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Design and Validation of an Artificial Intelligence-Driven Digital Twin for Real-Time Monitoring and Control in Polymer Composite Manufacturing
Abstract: Polymer Matrix Composites (PMCs) have become indispensable in high-performance sectors such as aerospace and automotive engineering, offering exceptional strength-to-weight ratios that outperform traditional metals in many demanding applications. However, the reliability of manufacturing PMCs via Vacuum-Assisted Resin Transfer Molding (VARTM) is frequently undermined by stochastic process variabilities. Unpredictable fluctuations in thermal history, preform permeability, resin rheology, and ambient conditions often lead to some defects; namely voids, dry spots, and incomplete …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 224–233 Read article
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Autonomous Agentic AI for Adaptive Cure Optimization and Defect Prevention in Thermoset Polymer Composite Manufacturing
Abstract: Thermoset polymer composites occupy a central position in modern structural manufacturing, from aircraft fuselages to wind-turbine blades. Despite progress in resin chemistry and fiber architecture, the “cure process” that transforms compliant preforms into load-bearing structures remains difficult to manage. Manufacturers encounter ‘voids’, “interlaminar delaminations”, and “spring-back distortion” when curing complex or thick-section parts. The cause is not ignorance of the relevant physics, but rather that ‘temperature’, ‘chemistry’, ‘rheology’, and ‘mechanics’ …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 301–320 Read article
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Navigating Polymer Processing: Advances, Challenges, and Future Horizons
Abstract: Polymer processing and composite manufacturing stand as crucial pillars in modern industry, facilitating the creation of materials tailored to specific requirements. This abstract delves into the multifaceted realm of techniques and methodologies governing these processes, essential for ensuring the delivery of materials endowed with desired properties and functionalities. A meticulous examination of extant literature forms the foundation, shedding light on the evolving landscape, challenges encountered, and promising avenues ahead. Traditional …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 179–192 Read article
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ML-Driven Defect Detection in Additive Manufacturing of Polymer Composites Using Thermal Imaging
Abstract: Polymer-based flexible biosensors have emerged as a pivotal technology in continuous health monitoring, yet their deployment in real-world settings is often hindered by undetected micro-defects and signal distortion caused during fabrication or usage. Existing diagnostic frameworks typically rely on post-hoc processing or bulky instrumentation, failing to offer scalable, real-time detection during additive manufacturing workflows. This study introduces an end-to-end, thermographic imaging-integrated framework for in-situ defect identification during the additive manufacturing …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 201–215 Read article
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Additive Manufacturing of Polymer-Based Advanced Composites: Mechanical Properties and Performance Evaluation
Abstract: Fabrication of large-scale and geometrically complex polymer-based advanced composites via fused deposition modelling (FDM) has been shown to be a promising technology for the production of such materials, however there are challenges in using short carbon fibre-reinforced polylactic acid (CF-PLA) which include obtaining high mechanical performance and maintaining dimensional accuracy with dynamic robot motion and complex interactions occurring between process parameters. The conventional approaches are mostly static feed rates or …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1326–1335 Read article
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Chemical and Electrocoagulation Methods for Polymer Synthesis and Composite Manufacturing: Recent Technological Advances and Extensive Application Analyses
Abstract: Recent years have seen big steps forward in the fields of polymer production and composite making, thanks to the development of new chemical and electrocoagulation techniques. This abstract gives a short summary of these new developments and goes into great detail about how they can be used. Chemical production of polymers has been an important part of materials science for a long time because it lets scientists precisely control the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 244–258 Read article
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Advancements in Waste Heat Recovery from Multistage Air Compressor Operations
Abstract: In industrial production processes, waste heat is an important consequence, especially in sectors that rely significantly on composites and polymers. Frequently, this heat is released into the atmosphere without being captured, which raises operating expenses in addition to wasting potential energy. In these sectors, waste heat recovery, or WHR, has become a key tactic for raising sustainability and energy efficiency. The WHR potential of multistage air compressors—essential parts of industrial …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 29–38 Read article
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Sustainable Supply Chain Models for Polymer and Composite Manufacturing: A Data-Driven Assessment of Circular Material Flows
Abstract: Polymer and composite manufacturing is faced with growing demands in waste reduction, resource management, and making a shift towards circular economy principles. Although urgent, the adoption of data-driven tools in each step of a supply chain to facilitate efficient cyclic material flows is low. This paper designs and empirically analyzes sustainable supply chain design in polymer and composite production with a focus on digital traceability, closed-loop and material recovery, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 54–71 Read article
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Smart Manufacturing with Advanced Polymer Composites: Enabling Industry 4.0 Readiness in Indian MSMEs
Abstract: Thanks to Industry 4.0, manufacturing is now undergoing major changes that highlight using technology, machines, and sustainable solutions. Yet, very few Indian MSMEs can use these technologies due to obstacles like a lack of resources and outdated systems. This research looks at how combining Smart Manufacturing with Advanced Polymer Composites can improve Indian MSMEs’ preparations for Industry 4.0. When APCs are combined with cyber-physical systems, IoT, machine learning, and additive …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 194–216 Read article
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Optimized Structural Design and Prototyping Techniques for Polymer-Matrix Composites in Manufacturing
Abstract: Material called polymer-matrix composites (PMCs) have become very important in modern industry because it is strong and light. To get the most out of them, structure construction must be optimized and advanced testing methods must be used. In this brief, the strategies and methods for improving the performance, lowering prices, and speeding up the production process of PMCs through structural design and prototyping are explained. Optimizing structural design starts with …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 145–161 Read article
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Greener 3D Printing: The Role of Artificial Intelligence in Sustainable Polymer and Composite Manufacturing
Abstract: The integration of sustainable materials with additive manufacturing (AM) technologies marks a significant step towards environmentally responsible production. Biodegradable polymers, recycled thermoplastics, and bio-based composites, when used in 3D printing, offer the potential to reduce the ecological footprint of manufacturing. However optimizing the interplay between material properties process parameters, and product performance remains a complex challenge. This review examines how artificial intelligence (AI) is being applied to address these challenges …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 288–300 Read article
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Commercialization of Smart Polymers in Advanced Composite Structures for Industrial Applications
Abstract: The commercialization of smart polymers in advanced composite structures represents a significant rise in material science, particularly for industrial applications. These smart polymers show unique properties such as self-healing, shape memory, & responsiveness to environmental disturbances, making them ideal for a wide range of applications. In this paper, the researcher explores the advancements in developing and applying smart polymers within composite structures, focusing on their potential. Revolutionize industries like atmosphere, …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 70–81 Read article
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Development of strontium ferrite/polyamide 12 and neodymium iron boron/polyamide 12 composites using additive manufacturing
Abstract: Polymer matrix composite materials with magnetic properties obtained by the addition of micron-size particles of neodymium iron boron (NdFeB) and strontium ferrite for fused filament fabrication (FFF) are becoming attractive because of their potential applications in the health and automotive industries. Additionally, the design flexibility and low cost of additive manufacturing processes encourage the scientific community to create the materials and understand the properties of the parts obtained with such …
Published in Journal of Nanoscience, NanoEngineering & Applications · Vol. 15, Issue 2, 2025 Read article
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Comparative Analysis of the Structural Integrity and Dimensional Stability of Additively Manufactured Biopolymers vs. Thermoformed PETG: A 1-Year Retrospective Study on Polymer Performance in Orthodontic Applications
Abstract: Objective: This study aimed to evaluate the long-term dimensional accuracy and structural performance of direct 3D-printed biopolymers compared to conventional vacuum-formed Polyethylene Terephthalate Glycol (PETG) composites. The investigation focused on how different polymer processing methods (additive manufacturing vs. thermoforming) influence material thinning and resistance to occlusal stress. Methods: A retrospective analysis was conducted on 60 cases (n = 60) of post-orthodontic maintenance. The sample was divided into two cohorts: Group …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 140–146 Read article
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Bioconjugates and Biohybrid Polymers: Intricate Cellular Integration Methods and Sophisticated Biofunctionalization Techniques for Tailored Properties in Medical Contexts
Abstract: Bioconjugates are made when biological molecules are covalently linked to manufactured polymers. They can be used in many ways for imaging, diagnosis, and specific drug delivery. Getting perfect cellular fusion is very important for how well they work. Biomolecules can be attached to polymer scaffolds in a controlled way using techniques like click chemistry and site-specific conjugation. This makes sure that the molecules connect optimally with their biological targets. Using …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 227–243 Read article