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7 articles for “mould cavity”
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Effect of Mould Cavity Thickness on Cooling Rate of Aluminium with Temperature Dependent Properties
Abstract: Solidification study of aluminium with temperature dependent thermal properties has been conducted. Effect of the mould cavity wall thickness on the cooling rate has been the target in the present work. Casting is earliest metal shaping process and has been used in many industries and households. Solidification during casting is the most crucial event which has been studied by the many researchers because it affects the quality of the casting …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 3, Issue 1, 2016 · pp. 31–35 Read article
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Gypsum Addition in Moulding Sand to Manufacture Defect Free Tin Castings
Abstract: Sand molding is a versatile casting process that provides freedom of design with respect to size, shape, and product quality. Plaster casting is similar to sand molding process except that a plaster is substituted instead of sand. Plaster compound is composed of gypsum, which strengthens the mould. Parts made by this process are gears, valves, fittings, tooling, and ornaments. The finished product of plaster casting has a very high surface …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 2, 2023 · pp. 7–15 Read article
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Solidification of Brass Casting in Green Sand Mould: A Numerical and Experimental Study
Abstract: Casting which is also known as founding, is one of the earliest metal shaping methods. It means the pouring of molten metal into the refractory mould then allowing it to solidify. After solidification removing of part from the mould either by breaking the mould or ejecting the mould part. Present study has been focused on solidification of brass in green sand mould formulation. Two-dimensional heat conduction equation in cartesian co-ordinate …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 3, 2015 · pp. 24–30 Read article
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Solidification Curve Analysis of Cylindrical Casting by FEM
Abstract: In casting process, molten metal is solidified in mould cavity. Solidification process majorly classify into three different sections: (i) liquefaction (ii) solidify (iii) after solidification. In all three processes, one parameter which is called 'IHTC' (Intermediate Heat Transfer Coefficient), is varies with time. IHTC coefficient depends on shape, size, type of casting etc., so, it is continuously varies with all dependent functions. So, establishment of IHTC value is a very …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 3, 2016 · pp. 44–49 Read article
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Mechanical Properties of Composites Made from Waste PET and Coconut Husk Fibres Using an Innovative Method
Abstract: The main purpose of this study was to develop a composite material based on two waste products, namely, polyethylene terephthalate (PET) bottles and coconut husk fibres using a simple innovative method to improve its mechanical properties. The fibres, after extraction, were treated with 5 wt% NaOH. They were then coated with a thin layer of polyester resin. The composite specimens were then manufactured in an industrial furnace. The shredded PET …
Published in Journal of Polymer & Composites · Vol. 11, Issue 3, 2023 · pp. 56–71 Read article
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Mass Production Tools and Process Readiness for Uniform Parts—Injection Molding Application
Abstract: A mass production always aims to produce uniform performing products. Production tools such as pressing dies, casting dies and injection moulds, play a significant role by producing uniform parts for achieving final products. Tool complexity increases when multiple cavities are present. These tools pass through several stages of quality maturation, before starting production, where the tool capability for part uniformity can be assessed, corrected and aligned to mass production variables. …
Published in Journal of Polymer & Composites · Vol. 5, Issue 3, 2017 · pp. 30–40 Read article
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Casting Through Simulation- A Review
Abstract: In today’s competitive environment every foundry industries requires minimum rejection of component; rejection is caused by undesired uncertainty found in component’s it can be shrinkage cavity, sand inclusion, cold shuts etc. Reduce defect probability we need better setup and proper process control parameters without shop floor trials. Therefore industries develops many software packages for simulation of casting process it shows the virtual view like mould filling, solidification, cooling meanwhile it …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 12–17 Read article