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27 articles for “mild steel”
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Polymeric Coating Applied for Corrosion Protection of Mild Steel in Corrosive Medium
Abstract: Mild steel is coated with a polymer layer of polybutadiene for protection. However, this coating does not effectively safeguard the metal in environments containing moisture, sulphur dioxide, or chloride. These pollutants interact with the polybutadiene-coated surface, creating a highly corrosive atmosphere. Moisture condenses on the coated metal surface and absorbs sulphur dioxide, forming sulphuric acid. This acid initiates both chemical and electrochemical reactions with the polymer-coated metal, accelerating the corrosion …
Published in International Journal of Advance in Molecular Engineering · Vol. 3, Issue 2, 2025 · pp. 49–53 Read article
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Optimizing Plasma Cutting Parameters for Thin Mild Steel Sheets of Various Thicknesses
Abstract: Plasma machining was investigated for suitability to cut thin sheets and the quality obtained was assessed. The main objective of this investigation is to machine or cut required Mild steel sheet thicknesses and to determine the surface roughness and MRR values. Traditional cutting techniques have been discovered to be costly in terms of both time and resources. This study may be valuable to car converters, such as firms that make …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 1, Issue 1, 2023 · pp. 23–28 Read article
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Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
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Experimental Investigation on Mechanical Characterization of Electrodeposited Shot Peened Copper Coated and Un-Coated Mild Steel
Abstract: The fatigue strength of fabricated copper coating on mild steel specimens under repeated loading and the overall number of cycles to failure has been investigated. The specimens of copper coating on mild steel substrate are fabricated by using an electro deposition shot peening method. The hardness behaviour of fabricated specimens studied and the experimental work has been carried out by using Vickers Micro Hardness under the load of 20N force. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 279–288 Read article
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Statistical Modeling for Weld Quality Assessment using AI SAW Welding of Mild Steel
Abstract: The main issue to the industries that apply Submerged Arc Welding (SAW) is quality assurance since the structural integrity dictates safety and the performance of the industry. The existing system of checking manuals is not only time consuming but also has human errors that make it mandatory to deploy automated intelligent systems. This study carries out an extensive comparison of the leading approaches based on the use of Artificial Intelligence …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 892–907 Read article
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Inhibitory Potentials of Datura Metel to Prevent Mild Corrosion
Abstract: The resistance of mild steel to corrosion was evaluated by immersing it in well water and determining the weight it lost after being allowed to return to room temperature after the submersion. The effectiveness of mild steel's ability to withstand corrosion was evaluated using this approach. A reduction in total body mass has an influence that is connected to and helps play a role in the prevention of rusting from …
Published in Journal of Polymer & Composites Read article
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Fabrication of Natural Fibre Reinforced Polymer Composite by Hand Lay-Up Process
Abstract: The recent development in technologies has increased the usage of non-renewable resources during pro- duction due to remarkable properties. However, it has been a threat and unable to be replenished once used. In addition to this, natural fibre strengthens in a more significant way and it’s widely applicable in polymer composites materials. Furthermore, the use of plant fibres in polymer composites is due to its low cost and significant properties. …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 3, Issue 1, 2025 · pp. 13–19 Read article
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Performance Evaluation of Kevlar-Sisal-S-Glass Hybrid Composites with Ceramic Fillers for Structural Applications
Abstract: This study examines the mechanical properties of hybrid composite laminates reinforced with Kevlar, sisal, and S-glass fibers, and incorporating ceramic fillers—silicon carbide (SiC) and aluminum oxide (Al2O3)—within an epoxy matrix. The hand lay-up method was utilized to produce the laminates, ensuring a uniform fiber stacking sequence and including 10% filler material. Two composite variations were synthesized: one incorporating SiC and the other Al₂O₃, and both underwent tensile, flexural, hardness, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Laser Beam Machining Techniques and Applications: A Review
Abstract: Laser beam machining (LBM) is the most common thermal energy-based non-contact, non-conventional machining process. The non-conventional manufacturing processes are used to remove extra material using a variety of mechanical, thermal, electrical, chemical, or combinations of these energies without the use of sharp cutting tools as is required for conventional manufacturing. With innovative approaches to manufacturing processes, it has transformed a number of industries. It is frequently used to machine a …
Published in Journal of Microwave Engineering and Technologies · Vol. 11, Issue 3, 2024 · pp. 28–35 Read article
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Review in Friction Stud Welding of Aluminium to Steel
Abstract: The demand for friction stud welded aluminum/steel joints has increased in many significant applications including cryogenics, structural engineering, spacecraft, rocket fuel tanks and high vacuum chambers owing to their superior properties. In automobile engineering, there is a requirement to join a mild steel earthing pin which is in the shape of a stud to an aluminum car body. Aluminum and steel was considered to join using friction stud welding. This …
Published in Journal of Thermal Engineering and Applications Read article
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Prediction of Depth-Induced Stress Distribution and Maintenance Cost Implications for Submerged Structural Components
Abstract: This study investigates the influence of water depth on stress distribution and structural integrity of submerged mechanical components . Structural models fabricated from mild steel, stainless steel, carbon steel, and copper alloy were examined under hydrostatic loading corresponding to water depths between 30 cm and 150 cm. Results indicate that normal and shear stresses increased proportionally with depth due to intensified hydrostatic pressure. Mild steel exhibited the highest stress concentrations, …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 3, Issue 2, 2025 · pp. 29–35 Read article
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Implementation of Light Weight Carbon Composite Driveshaft for a Light Commercial Vehicle
Abstract: The automotive drive shaft is a crucial component for power and torque transmission in vehicles, with a tubular shape that spins due to engine power. The current drive shaft is made of heavy-duty mild steel, increasing the vehicle's weight and fuel consumption. To reduce the weight, a composite material called carbon fiber was used. Carbon fiber showed better performance in driveshaft operation, and its properties were evaluated using universal testing …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 52–65 Read article
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Evaluation of Metal Coupons Corrosions in Fresh Water Environment at Different Water Depths Using Finite Element Analysis
Abstract: This research addressed the effects of water depths and quality on corrosion of submerged metal structures in the water body considering environmental conditions. The depths considered were 30cm to 150cm. Four different metal coupons were selected (Mild Steel, Copper Steel, Carbon Steel and Stainless Steel] Galerkin`s finite element techniques was applied to evaluate the relationship between diffusion and weight loss, also velocity and weight loss at different water depths. The …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 3, Issue 1, 2025 · pp. 27–50 Read article
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Analysis of Fibre Reinforced Beams
Abstract: There has been research into the flexural behaviour of composite beams with a variety of fibre layer depths, all of which were designed using the balancing section and the limit state design idea. The fibre depth is estimated to be 112 mm (d = 112 mm), with the first three dimensions being 94.44 mm (d1 = 94.44 mm), 46.12 mm (d2 = 22.35 mm), and 22.35 mm (d3) respectively. The …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 53–59 Read article
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Thermal Dissipation Performance of Metal–Polymer Composite Heat Exchanger for Enhanced Thermal Management in Compact Electric Geysers
Abstract: Most electric geysers these days are made from all-metal stuff, like stainless steel tanks and copper coils for heating, plus mild steel on the outside. Standby heat losses can be 20 to 40 watts, and a 15-litre unit weighs around 6 to 8 kilograms. Manufacturing costs are higher, too. Hard water makes it worse, with limescale building up on the heating elements and cutting thermal conductivity by 10 to 30 …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–651 Read article
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Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
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Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
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Electroplating and Corrosion Properties of Binary and Ternary Zinc Alloys with Nickel, Cobalt and Iron
Abstract: The anti-corrosive three binary (Zn-Ni, Zn-Co, Zn-Fe) and two ternary (Zn-Ni-Co, Zn-Co-Fe) alloy coating films on mild steel from acid chloride bath using sulphanilic acid and gelatin as additives for the electroplating technique. The normal Hull cell method was used to optimize the bath compositions, temperature and pH of the bath solutions for coating performance against corrosion. The cause of current density (CD) on metal weight percentage (M = Ni, …
Published in Journal of Thin Films, Coating Science Technology & Application Read article
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Analysis of Crashworthiness of a Saloon Car Fitted with CNG Cylinder
Abstract: There is an increase in demand for compressed natural gas vehicles in India. Due to the high gasoline prices and lack of electric vehicle infrastructure in India, compressed natural gas vehicles are the only feasible option. This research work focuses on the crashworthiness of a saloon car fitted with a compressed natural gas cylinder under rear-collision conditions. Four different candidate materials of the same thickness are chosen for the cylinder …
Published in Journal of Polymer & Composites Read article
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Mechanical Characterization of Adhesive in Lap Joint Under Tensile Load
Abstract: The present work gives details of adhesive characterization in lap joints under quasi static tensile failure load. Rivets are major threat for an aircraft structure because of high stress concentration at lesser area ease to failure and also causes drag in aerodynamic perspective. Researchers are searching for a different method to avoid the stress concentrations in lesser area. The use of adhesives instead of rivets is most feasible solution for …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 96–103 Read article