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14 articles for “hot corrosion”
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Comparative studies of Oxidation and hot corrosion behaviors of uncoated and detonation gun sprayed Cr3C2-25NiCr coating on SA-213 boiler steel at 8000C
Abstract: Fe-based alloys suffer oxidation and hot corrosion when the surfaces were in contact with air (oxidation) as well as the salty atmosphere (Hot corrosion) at elevated temperatures. In these atmospheric conditions, non-protective oxide Fe2O3 was formed on the surface of alloys. Oxidation and hot corrosion have been recognized as a major problem in the applications of the diesel engine, boilers, gas turbines, and chemical power plant etc. Detonation-gun sprayed Cr3C2-25NiCr …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 1, 2019 · pp. 17–22 Read article
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Hot Corrosion Behaviour of Sol-Gel Alumina Coated IN625 Alloy in Alkali Metal Chlorides and Sulphates Salt Deposit Systems
Abstract: Sol-gel derived alumina coating was applied on Inconel 625 alloy using dip coating technique and their hot corrosion studies were carried out in LiCl-NaCl and Na2SO4-K2SO4 salt deposits system at 650 °C and 850 °C respectively. Oxidation kinetics measurement indicated the occurrence of an order of magnitude lower oxidation rate and around 15–20 % higher activation energy for the coated substrate as compared to uncoated one. EDS analysis of the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 3, Issue 1, 2016 · pp. 9–16 Read article
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Current Status of Thermal Spray Coatings for High Temperature Corrosion Resistance of Boiler Steel
Abstract: In the thermal power plants, the conventional steels used in boilers are unable to sustain the hot corrosion issues. To reduce the problem of hot corrosion in the boilers, many types of surface coatings have been used in the recent past. Thermal spray techniques have been used to develop these coatings on the components of boilers. Thermal spray coating techniques are important means to develop coatings to increase the corrosion …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 1, 2016 · pp. 29–35 Read article
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Performance of Ni3Al and TiO2 Coatings on T91 Boiler Tube Steel in Simulated Boiler Environment at 900°C
Abstract: Boiler steel tube corrosion in coal fired boiler is main subject during design and operation of thermal power plant and it leads to both direct and indirect loss of cost and energy, including losses due to plant shut down time and inefficiency of operation. One of the feasible solutions to solve out this problem is providing surface coating on boiler steel tube, which on one hand protects the tube from …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 3, Issue 2, 2016 · pp. 27–34 Read article
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Oxidation Behaviour of Plasma Sprayed Carbon Nanotubes-Alumina Coated ASME-SA213-T291 Boiler Tube Steel
Abstract: In this research work, oxidation behaviour of Carbon Nanotubes reinforced Al2O3 coated ASME-SA213-T91 boiler tube steel specimens were investigated at 900°C temperature in air. The different CNTs-Alumina composite coatings were deposited using plasma spray technique and NiCr was used as bond coat before applying CNTs-Al2O3 coatings. The hot corrosion studies were conducted on all coated specimens in air at 900°C under cyclic conditions. The thermogravimetric technique was used to establish …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 3, 2017 · pp. 1–15 Read article
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Thermal Spray Coating an alternative coating solution in place of The Traditional Hot Dipped Galvanizing Process in Present Industrial Scenario
Abstract: In present scenario the Thermal Spray Coating is prestigious alternative solution to replace traditional Hot Dipped Galvanizing Coating as an alternative solution for new and existing structures in industries and offering a range of benefits for long durability and maintenance free solution for more than 25 years in service. There is no weld life for site application in case of Hot Dip Galvanized Structure and may customers have issue with …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 11, Issue 3, 2024 · pp. 08–15 Read article
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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Application of Thermal Spray Coatings for Corrosion Control in Oil and Gas Refineries
Abstract: In today’s context, Thermal Spray Coating (TSC) has emerged as a highly durable and reliable alternative to traditional Hot-Dip Galvanizing (HDG). It is increasingly being adopted for both new and existing industrial structures due to its long-lasting protection—often exceeding 25 years—while requiring little to no maintenance. Unlike HDG, which cannot be welded on-site and often poses challenges with repair methods such as liquid coating or cold spray, TSC offers greater …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 106–115 Read article
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Thermo-Hydraulic Performance of a Double-Pipe Double-Pass Heat Exchanger using Annular Fins and Graphite-filled Epoxy Composite Tubes
Abstract: Double-pipe heat exchangers remain one of the most widely adopted thermal devices because of their simple construction, operational reliability, and ease of maintenance. Nevertheless, their performance is often constrained by the limited heat transfer area of smooth tubes and the long-term challenges associated with metallic materials, including corrosion, scaling, and structural weight. Recent advances in thermally conductive polymer composites provide an opportunity to overcome these limitations by replacing conventional metals …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 Read article
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Agro- residue Pretreatment Tools and Techniques: A Detailed review
Abstract: This review examines the significance of biomass pre-treatment in facilitating efficient biofuel production from lignocellulosic materials. Different methods of pre-treatment, such as acid, alkaline, liquid hot water, ionic liquids, organosolv, ozonolysis, wet oxidation, steam explosion, ammonia fiber explosion (AFEX), carbon dioxide explosion, and biological pretreatment, are examined in terms of their underlying principles, benefits, and drawbacks. Acid pretreatment effectively hydrolyzes hemicellulose but suffers from equipment corrosion and high operational costs, …
Published in Research & Reviews : Journal of Botany · Vol. 13, Issue 1, 2024 · pp. 22–31 Read article
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Thermo-hydraulic Performance of Multi-Pass Double-Pipe Heat Exchangers: Integrating Polymer Composite Tube Wall Materials via CFD Parametric Study and Experimental Validation
Abstract: Metallic materials such as steel and copper have traditionally dominated heat exchanger manufacturing because of their excellent thermal conductivity, mechanical strength, and long-established industrial reliability. However, their high weight, susceptibility to corrosion in aggressive operating environments, and inability to provide tunable thermal properties have motivated interest in alternative materials for next-generation thermal systems. Thermally conductive polymer composites reinforced with graphene nanoplatelets (GNP), boron nitride (BN), and carbon-based fillers offer an …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 Read article
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Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article
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Influence of Epoxy-Based Thermally Conductive Polymer Composites on the Thermo-Hydraulic Performance of Finned Helical Coil Heat Exchangers Across Flow Regimes
Abstract: The use of polymer composites in heat exchanger applications has gained increasing attention due to their advantages in weight reduction, corrosion resistance, and design flexibility. However, their relatively low thermal conductivity compared to conventional metallic materials remains a key limitation for efficient heat transfer. In this study, the thermo-hydraulic performance of a finned helical coil heat exchanger is investigated with particular focus on epoxy-based polymer composites reinforced with thermally conductive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 586–602 Read article
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Fabrication and Surface Modified Non-woven Calotropis gigantea Fiber Mat Reinforced Polypropylene Composites by Film Stacking Method
Abstract: Nowadays, there is a growing environmental consciousness and awareness about the need for sustainable development, which has led to growing interest in using natural fibers as reinforcement in polymer composites for synthetic fiber substitution. The current work deals with the effects of Calotropis gigantea fiber (CGF) content and chemical modification of CGF mats by treatment with sodium dodecyl sulfate (SDS) and SDS-pretreated benzoyl chloride on the fundamental properties of CGF-filled …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 9, Issue 1, 2022 · pp. 10–22 Read article