Search
62 articles for “heat exchangers”
-
Enhancing Efficiency and Adaptability of Double Pipe Heat Exchangers: Design and Implementation Perspectives
Abstract: The present study focuses on exploring the intricacies of twin pipe heat exchangers, highlighting their versatility and efficiency in various industrial applications. Twin pipe heat exchangers consist of concentric pipes through which fluids flow in opposite directions, enabling effective heat transfer across significant temperature gradients. This design is particularly advantageous in scenarios involving low flow rates or highly viscous fluids, as well as moderate heat loads. One of the key …
Published in Recent Trends in Fluid Mechanics · Vol. 12, Issue 1, 2025 · pp. 63–70 Read article
-
Optimization of Procedure and Variables of a Double Pipe Composite Heat Exchanger with Protruding Surfaces
Abstract: Under low heat duty conditions, double pipe heat exchangers are employed. When utilized for heavy-duty tasks, they show limitations. To use double pipe heat exchangers for heavy-duty applications, heat transmission needs to be increased. In this project, we are investigating the optimization process parameters of a twin pipe heat exchanger with and without protruding surfaces. In both cases, the inner and outer tubes are composed of steel, and the working …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 472–485 Read article
-
Advancements in Heat Exchanger Design for Improved HVAC System Efficiency
Abstract: Due to their direct impact on usage of energy, operational effectiveness, and environmental sustainability, heat exchangers have become vital components of the air conditioning, ventilation, and heating (HVAC) systems. The growing demand for energy-efficient HVAC solutions has driven extensive research and development efforts aimed at improving heat exchanger performance. Traditional designs, such as shell-and-tube and fin-and-tube heat exchangers, have long been utilized in HVAC applications. Nevertheless, these traditional types frequently …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation · Vol. 12, Issue 1, 2025 · pp. 44–52 Read article
-
Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article
-
CFD Analysis: Double Pipe Heat Exchanger, Latent Heat Storage, and BIM-CFD Integration
Abstract: This is a review work covering four research papers. Heat exchangers transport thermal energy across fluids; research in SolidWorks 2014 compared flow simulation to the effectiveness-NTU approach. Slow PCM charging/discharging is a global concern in latent heat storage; research on the influence of flow rate and temperature on melting and solidification durations discovered efficiency in a triple tube heat exchanger design. Advances in computational fluid dynamics for forecasting separated flows …
Published in International Journal of Electrical Machine Analysis and Design · Vol. 2, Issue 2, 2024 · pp. 19–24 Read article
-
Investigation to Enhance Performance of Finned U-Tube Shell-and-Tube Heat Exchangers Using Epoxy Based Polymer Composite Material
Abstract: Shell-and-tube heat exchangers remain indispensable in thermal engineering systems; however, conventional metallic configurations often face challenges related to corrosion, weight, and limited thermal optimization. In this study, a novel approach is proposed by integrating epoxy-based polymer composite materials with finned U-tube geometries to enhance thermo-hydraulic performance while addressing material limitations of traditional systems. The work focuses on the development and evaluation of a hybrid heat exchanger comprising a mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–633 Read article
-
Passive Augmentation Studies in a Double Pipe Heat Exchanger with Ellipsoidal Dimples
Abstract: In this work, the numerical studies of heat transfer augmentation of a counter-current double pipe heat exchanger with ellipsoidal dimples (inward-facing, raised dimples) on the inner tube was performed using SOLIDWORKS software. The effect of dimple depth, dimple pitch and number of dimples/angles between two dimples on heat transfer was investigated at a constant volumetric flow rate of 4 LPM for hot (water) and cold (water) fluids. The effect of …
Published in Journal of Thermal Engineering and Applications · Vol. 13, Issue 2, 2026 Read article
-
Influence of Epoxy-Based Thermally Conductive Polymer Composites on the Thermo-Hydraulic Performance of Finned Helical Coil Heat Exchangers Across Flow Regimes
Abstract: The use of polymer composites in heat exchanger applications has gained increasing attention due to their advantages in weight reduction, corrosion resistance, and design flexibility. However, their relatively low thermal conductivity compared to conventional metallic materials remains a key limitation for efficient heat transfer. In this study, the thermo-hydraulic performance of a finned helical coil heat exchanger is investigated with particular focus on epoxy-based polymer composites reinforced with thermally conductive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 586–602 Read article
-
A review on the Enhancing Heat Exchanger Efficiency with CuO/Water Nanofluid in a Shell and Helical Coil System
Abstract: Over the years, there has been a lot of focus on improving heat transmission by utilizing various approaches in an effort to make heat exchangers smaller and less expensive. The following methods have been found to be the most successful in increasing heat transfer rate in heat exchangers: Nano-Fluids, first (3) Rubbing heat exchanger surfaces rough. (2) Inserting fluid tabulators. However, a combination of all three approaches or any two …
Published in Trends in Mechanical Engineering & Technology Read article
-
Enhancement of Thermo-hydraulic Properties of a Novel Composite-Based Spiral Fin Tube Heat Exchanger: An Experimental Investigation
Abstract: It is now crucial for engineers to enhance procedures and boost heat exchanger efficiency. Heat exchanger performance can be significantly enhanced by a variety of methods. Composite-based fins or enlarged surfaces are frequently utilized to increase the air-side heat transfer rate in a variety of heat transfer applications. Because composite materials are lightweight, highly thermally conductive, and resistant to corrosion, they were used. A composite based fin's efficiency is influenced …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 238–251 Read article
-
Thermo-mechanical Modeling and Analysis of Heat Exchangers for Enhanced Performance in Renewable Energy Systems
Abstract: A comprehensive review of the thermo-mechanical properties of heat exchangers used in renewable energy facilities is presented in this research study. Heat exchangers are essential components of many renewable energy resources like biomass boilers, geothermal power plants, and solar thermal systems. It is crucial to comprehend their thermo-mechanical behavior in order to maximize efficiency, guarantee dependability, and increase operational lifespan. This work explores the complex interactions between mechanical stresses and …
Published in Journal of Experimental & Applied Mechanics · Vol. 15, Issue 1, 2024 · pp. 13–19 Read article
-
Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
-
Enhanced Heat Transfer in Double Pipe Heat Exchanger with Circular Fins Using Copper Nanofluid and Twisted Tape Inserts: A Computational Study
Abstract: The enhancement of convective heat transfer in a double-pipe heat exchanger utilizing circular finned twisted tape inserts and helical screw-tapes with centre rods, in conjunction with copper oxide nanofluid as the heat transfer medium was studied in this project. Computational Fluid Dynamics (CFD) simulations were conducted across Reynolds numbers ranging from 500 to 5000 to analyse heat transfer characteristics. The investigation focuses on Nusselt number improvement and friction factor analysis …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 1, 2025 · pp. 11–22 Read article
-
Experimental Investigation on Heat Transfer Enhancement in Shell and Tube Heat Exchanger Using Graphene Nanofluids
Abstract: The paper focuses on the dispersion of Graphene nanoparticles in a water–ethylene glycol based fluid to investigate their impact on the convective heat transfer performance of the resulting nanofluid. Various concentrations of graphene nanoparticles were prepared, and the nanofluids were subjected to different ultrasonication durations to ensure proper dispersion and stability of the nanoparticles within the base fluid. The study involved extensive experimental evaluation to systematically analyze how the nanoparticle …
Published in Journal of Automobile Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 32–38 Read article
-
Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
-
Numerical Analysis and Comparison of Various Cross Sections of Heat Pipes in Heat Exchanger
Abstract: The present work describes about numerical analysis of heat pipe with different cross sections such as L-shape, U-shape, wave and spring configurations. The effect of various configurations of heat pipe plate exchanger are examined by considering temperatures, velocities, pressure depressions. The numerical values of Reynolds number, Nusselt number, heat transfer were calculated at different velocities. The outcome of numerical analysis found that it influences fluid flow and pressure depression. Hence, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 74–81 Read article
-
Design and Analysis of S-Glass Heat Exchanger
Abstract: This research work focuses on the composite material named S-Glass fibre Heat Exchanger, since the existing designs of heat exchangers are generally made up of metals which produce a critical amount of heat loss to the surrounding from the shell. These are also less corrosive resistant, have low life and high weight. To overcome these drawbacks, use of composite materials has become essential. There is a need to redesign it …
Published in Journal of Thermal Engineering and Applications Read article
-
Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
-
Thermo-Fluid Characterization of Corrugated U-Tube Shell-and-Tube Heat Exchanger with Polymer Composite Tube Wall: A Combined CFD and Experimental Investigation
Abstract: Shell-and-tube heat exchangers built with metallic tubes work well thermally, but corrosion problems, extra weight, and the inability to adjust the wall’s thermal properties through material choice remain genuine engineering headaches, particularly for corrosive or weight-critical applications. Over the past few years there has been a fair amount of interest in replacing metal tubes with polymer composite alternatives, since blending thermally conductive fillers — graphite nanoplatelets, boron nitride platelets and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
-
Thermal Dissipation Performance of Metal–Polymer Composite Heat Exchanger for Enhanced Thermal Management in Compact Electric Geysers
Abstract: Most electric geysers these days are made from all-metal stuff, like stainless steel tanks and copper coils for heating, plus mild steel on the outside. Standby heat losses can be 20 to 40 watts, and a 15-litre unit weighs around 6 to 8 kilograms. Manufacturing costs are higher, too. Hard water makes it worse, with limescale building up on the heating elements and cutting thermal conductivity by 10 to 30 …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–651 Read article