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14 articles for “extrusion-based printing”
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Controlled Release Drug Delivery Using 3D Printing Techniques: A Current Scenario In Personalized Medicine
Abstract: Three-dimensional (3D) printing is particularly influencing the pharmaceutical manufacturing sector in the creation of controlled release drug delivery systems. This technology enables the precise fabrication of personalized medicines with tailored drug release profiles, dosages, and geometries, marking a significant advancement over traditional mass production methods. An array of 3D printing techniques, including extrusion-based, powder-based, and others, can be used to build complex dosage forms that regulate drug release through processes …
Published in Trends in Drug Delivery · Vol. 12, Issue 3, 2025 · pp. 28–43 Read article
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Dimensional Investigation of Material Extrusion Based AM Part
Abstract: Now a day’s additive manufacturing plays a vital role in industrial application. Material Extrusion based 3D printed parts often face inherent limitations in quality, such as geometric inaccuracies, surface roughness, and reduced strength, especially when compared to those made through traditional or more refined manufacturing methods. However, this system provides notable advantages for producing parts from materials like ABS by optimizing critical material extrusion based AM machine process parameters, such …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 442–452 Read article
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Synthesis of Novel Hybrid Biocomposites and Experimental Investigation of Mechanical Properties
Abstract: As industries increasingly adopt additive manufacturing, the demand for materials that offer better mechanical properties and functionality is on the rise. The purpose of present research work is to develop a novel hybrid biocomposites for 3D printing applications. The acacia bark, waste powder obtained from wet mahanarayan oil consisting of herbs and other bio filler was added in polylactic acid (PLA) for synthesis of hybrid biocomposites filament by twin screw …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 1–12 Read article
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Impact of Layer Height and Infill Line Orientation On 3D Printed Components Produced Via Additive Manufacturing
Abstract: Additive Manufacturing (AM) is an extrusion-based technique used to create objects by extruding semi-molten material through a nozzle of specific dimensions. Materials like acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), polycarbonate (PC), and others are commonly employed in this process to manufacture industrial components. The mechanical properties of engineering component are critical for various industrial applications. This study investigates the impact of additive manufacturing on fabrication, considering different process parameters. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 315–323 Read article
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Influence of Carbonyl Iron Particle Loading on the Dimensional and Rheological Properties of 4D-Printed TPU-Based Magnetorheological Elastomers
Abstract: The advancement of 4D printing technologies has created new opportunities for fabricating smart materials with tunable properties, including magnetorheological elastomers (MREs). This study investigates the fabrication and characterization of thermoplastic polyurethane (TPU)-based MREs with varying carbonyl iron particle (CIP) loadings (10–50 wt.%) using the fused filament fabrication (FFF) method. MRE filaments were produced through a solvent-assisted mixing and extrusion process, ensuring consistent diameters within 1.75 ± 0.10 mm. Test specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 127–138 Read article
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Development of 3D Printing Filaments from Industrial Waste Plastics
Abstract: The global plastic waste crisis has prompted innovative approaches to sustainable material reuse, particularly in additive manufacturing. Simultaneously, the accumulation of plastic waste presents significant environmental concerns. Recycling plastic into filament supports eco-friendly innovation and brings us closer to a circular economy where materials are reused instead of thrown away. This study investigates the development of 3D printing filaments from industrial waste plastics, including polypropylene (PP), acrylonitrile butadiene styrene (ABS), …
Published in International Journal of Energy and Thermal Applications · Vol. 3, Issue 1, 2025 · pp. 12–17 Read article
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Optimization of Direct Ink Writing Process Parameters for Liquid Silicone Rubber/TiO2 Composite Ink
Abstract: The purpose of this research is to develop and optimize the Liquid Silicone Rubber (LSR)/Titanium Dioxide (TiO₂) composite inks in Direct Ink Writing (DIW)-based 3D printing systems. The primary research objective was to use enhancement of mechanical, rheological, and dielectric characteristics of LSR using TiO₂ reinforcement but still retain extrusion stability and dimensional consistency. TiO₂ content (0, 5, 10, and 15 wt%) and catalyst and glycerol ratios were regulated and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 240–259 Read article
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Impact of Advanced Reinforcement Materials, Precise Plasticizer Utilization, and Thorough Processing Condition Optimization
Abstract: Material science is always changing, which has led to improvements in processing methods, plasticizers, and strengthening materials. These changes have led to new ideas in many fields. This abstract looks at how using advanced strengthening materials, exact plasticizer use, and thorough processing condition optimization can work together to make polymer-based materials perform better and have better qualities. When it comes to improving the dynamic qualities of plastics, reinforcement materials are …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 73–86 Read article
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Optimizing PLA Filament Production for Enhanced 3D Printing Performance
Abstract: This research explores the optimization of polylactic acid (PLA) filament production to improve its performance in 3D printing applications. PLA is a widely used biodegradable polymer known for its eco-friendliness and ease of processing in additive manufacturing. The study investigates various parameters affecting PLA filament production, including material purity, extrusion temperature, filament diameter consistency, and cooling methods. Furthermore, the research evaluates how these fabrication parameters influence the printability of PLA …
Published in International Journal of Energy and Thermal Applications · Vol. 2, Issue 1, 2024 · pp. 21–29 Read article
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Perspectives of 3D-Printed Polylactic Acid-Based Composites Reinforced with Natural Fibers
Abstract: The growing demand for sustainable and biodegradable materials has led to the development of polylactic acid (PLA)-based composites reinforced with natural fibers. This study investigates the mechanical, thermal, printability, and environmental performance of 3D-printed PLA/Natural Fiber composites, addressing key challenges in fiber-matrix compatibility, structural integrity, and biodegradability. Natural fiber reinforcement enhanced Young’s modulus and flexural strength, but excessive fiber content led to agglomeration, reduced tensile strength, and increased brittleness. Thermal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 649–664 Read article
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Development and Mechanical Characterization of Polymer based Bio Composite Filaments for FDM Applications
Abstract: Additive Manufacturing (AM) is an advanced fabrication process capable of producing complex and intricate components to meet diverse industrial and customer demands. For small-scale producers and researchers, FDM is the most straightforward, affordable, and easily accessible of the several AM processes. The majority of conventional polymer feedstocks used in FDM lack sufficient mechanical strength and thermal stability, which limits their use in load-bearing or structural components. This effort aims to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 743–751 Read article
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Additive Manufacturing of Polymer-Based Advanced Composites: Mechanical Properties and Performance Evaluation
Abstract: Fabrication of large-scale and geometrically complex polymer-based advanced composites via fused deposition modelling (FDM) has been shown to be a promising technology for the production of such materials, however there are challenges in using short carbon fibre-reinforced polylactic acid (CF-PLA) which include obtaining high mechanical performance and maintaining dimensional accuracy with dynamic robot motion and complex interactions occurring between process parameters. The conventional approaches are mostly static feed rates or …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1326–1335 Read article
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Enhancing Dimensional Accuracy of Affordable 3D-Printed Objects Via Solid Model Tuning For Industrial Manufacturing
Abstract: In the industrial applications of 3D printing (3DP) technologies, achieving precise dimensional accuracy and precision as well as improving surface quality are essential goals. With a focus on cost-effective engineering applications, this experimental research examines how solid model geometry tuning improves the internal and exterior dimensional accuracy of inexpensive 3DP technologies. Dimensional errors in the X, Y, and Z directions were meticulously measured on 3D parts made using Material Extrusion/Fused …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 201–210 Read article
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Parametric Investigations of Melt Flow Index for Nylon6-Mica Composite Based Hybrid FDM Filament
Abstract: The development of new hybrid filaments with improved mechanical and thermal properties has been driven by the increasing need for high-performance materials in additive manufacturing. This study explores the parametric investigations of the Melt Flow Index (MFI) for Nylon6-Mica composite-based hybrid Fused Deposition Modeling (FDM) filament. The investigation uses the Taguchi technique to examine how different extrusion temperatures, loads and the percentage of Mica filler affect the MFI, a critical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 165–173 Read article