Search
22 articles for “coating thickness”
-
Application of Thermal Spray Coatings for Corrosion Control in Oil and Gas Refineries
Abstract: In today’s context, Thermal Spray Coating (TSC) has emerged as a highly durable and reliable alternative to traditional Hot-Dip Galvanizing (HDG). It is increasingly being adopted for both new and existing industrial structures due to its long-lasting protection—often exceeding 25 years—while requiring little to no maintenance. Unlike HDG, which cannot be welded on-site and often poses challenges with repair methods such as liquid coating or cold spray, TSC offers greater …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 106–115 Read article
-
Electrodeposition and Magnetron Sputtering of Rhenium Coatings on Carbon-Carbon Composites for Enhanced Corrosion Resistance and Structural Integrity
Abstract: It is well known that tailored materials are gaining in-roads to aviation and other manufacturing industries where stringent requirements are to be met, due to high temperature erosion, which is a problem. In order to counter these issues, materials which can resist a very high temperature are to be sought. One of the several methods to combat this high temperature issue is to provide a metallic refractory material coating on …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 35–44 Read article
-
Design and Development of an Automated Robotic Algorithm for Blasting, Painting, and Barnacle Cleaning of Offshore Structures
Abstract: Marine surface maintenance tasks such as barnacle removal, abrasive blasting, and protective painting are traditionally carried out using manual methods that are labor-intensive, hazardous, and prone to variability in quality. These challenges are particularly significant for offshore structures, where harsh environmental conditions and restricted accessibility increase operational risks and maintenance costs. This paper presents the design and evaluation of an autonomous robotic system for automated surface preparation and coating of …
Published in Journal of Offshore Structure and Technology · Vol. 13, Issue 1, 2026 · pp. 1–12 Read article
-
Thermal Spray Coating an alternative coating solution in place of The Traditional Hot Dipped Galvanizing Process in Present Industrial Scenario
Abstract: In present scenario the Thermal Spray Coating is prestigious alternative solution to replace traditional Hot Dipped Galvanizing Coating as an alternative solution for new and existing structures in industries and offering a range of benefits for long durability and maintenance free solution for more than 25 years in service. There is no weld life for site application in case of Hot Dip Galvanized Structure and may customers have issue with …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 11, Issue 3, 2024 · pp. 08–15 Read article
-
Investigation of the Effects of Physicochemical Behaviour, Design, and Contaminants on Corrosion Mechanisms for Coatings
Abstract: Advanced coating systems have been developed to address the challenges of coating life and corrosion mechanisms in various industries. These coating systems are designed to provide enhanced protection, prolong the lifespan of coated surfaces, and reduce the effects of corrosion. A corrosion study with respect to contaminants (water soluble salts like sulphates, chlorides and nitrates etc.), design of the components (macro and micro defects developed due to improper design and …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 44–54 Read article
-
Polymer-Coated Composite Granules of Clarithromycin: Design, Characterization, and Functional Evaluation for Taste Masking and Antibacterial Performance
Abstract: Background: Masking the unpleasant taste of clarithromycin is essential to improve patient adherence, especially among pediatric and elderly groups. However, enhancing palatability while maintaining its antibacterial effectiveness remains a significant formulation challenge. This study focused on developing polymer-coated clarithromycin granules (B1–B10) using novel non-sugar-based polymers and assessing their antibacterial activity against Staphylococcus aureus Methods: Clarithromycin granules were produced using a fluidized bed coating technique with non-saccharide polymers, specifically Eudragit E-100 …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1042–1050 Read article
-
Electroplating and Corrosion Properties of Binary and Ternary Zinc Alloys with Nickel, Cobalt and Iron
Abstract: The anti-corrosive three binary (Zn-Ni, Zn-Co, Zn-Fe) and two ternary (Zn-Ni-Co, Zn-Co-Fe) alloy coating films on mild steel from acid chloride bath using sulphanilic acid and gelatin as additives for the electroplating technique. The normal Hull cell method was used to optimize the bath compositions, temperature and pH of the bath solutions for coating performance against corrosion. The cause of current density (CD) on metal weight percentage (M = Ni, …
Published in Journal of Thin Films, Coating Science Technology & Application Read article
-
Study of Electrochemical and Mechanical Properties of Graphene/HAp Composite Coating on Ti-13Nb-13Zr Alloy via Electrophoretic Deposition for Biomedical Application
Abstract: Titanium-13niobium-13zirconium alloy has widespread potential in biomedical applications due to its high degree of biocompatibility, favourable mechanical properties, high corrosion resistance, and high possibility of osseointegration. The surface was improved by electrophoretic deposition method using hydroxyapatite and graphene (5 g nanoHAp) (5 g nanoHAp+0.06 nanoGr) and suspended in ethanol solution at different conditions of time (1, 3, and 7 minutes) and voltage (50, 70, and 100 V). The effect of …
Published in Journal of Polymer & Composites · Vol. 11, Issue 2, 2023 · pp. 91–106 Read article
-
Advanced Coating Techniques: Improving Metal Longevity through Nanocomposite Applications
Abstract: In order to protect metal and lessen wear and tear, this topic has scriptive issues pertaining to coatings that are applied to metal surfaces. Components in slurry pumps have better wear and abrasion resistance compared to their surface properties. An interface region has been used to separate at least two immiscible phases in the material that makes up a nanocomposite coating. Fillers have become a major constituent of the matrix, …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 3, 2024 · pp. 01–08 Read article
-
A Mini Review of Synthesis and Applications of Functionally Graded Materials
Abstract: Material composition or microstructure varies gradually along the thickness over a specific volume in functionally graded material (FGM) that results in spatial change in properties like thermal conductivity, strength, stiffness, electrical, magnetic, and light properties, etc. Application of the concept of FGM leads to a single product that has multiple properties in it as demanded by the operational or functional requirements of the product under service conditions. It also allows …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 54–65 Read article
-
Parametric optimization of residual stress of TiO2 composite coating
Abstract: The primary objective was to develop a composite coating by utilizing the HVOF thermal spray technique and including TiO2. The substrate was covered with a high-quality composite layer utilizing the HVOF coating process. The TiO2-based powder and carbon powder were initially combined in the mixer for deposition. The composite powders were applied via an HVOF torch, namely the PT F4 model. The firearm frequently produces a high-speed flow of extremely …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 295–301 Read article
-
High-Performance Thin Film Coatings for Corrosion Resistance in Extreme Environments
Abstract: Corrosion is a serious concern in industries such as aerospace, marine, and oil & gas, where materials are exposed to harsh environments. High-performance thin-film coatings have emerged as a critical solution to mitigate this issue, providing a protective barrier against harsh chemical and physical conditions. This review article highlights recent advancements in thin-film coatings designed to enhance corrosion resistance in such environments. The focus is on various coating materials, including …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 11, Issue 2, 2024 · pp. 20–25 Read article
-
A Concise Overview of Recent Developments and Uses in Nano-Silica and Nanoparticles Encased in Silica
Abstract: Nano-silica and silica-coated nanoparticles have gained significant attention lately due to their exceptional chemical and physical properties, including a high surface area-to-volume ratio, adjustable porosity, thermal and chemical stability, biocompatibility, and ease of surface modification. These characteristics make them versatile materials applicable in various scientific and industrial sectors. Their ability to control particle size, shape, and surface traits allows them to be effectively utilized in catalysis, drug delivery, biosensing, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 696–704 Read article
-
A Review of the Properties of Electro Less Duplex Coatings with Different Outer Layers and Bath Preparations
Abstract: Electroless coatings are widely used now because of their outstanding tribological as well as physical qualities. The need for a coating or finished product with any of these attributes has increased over the past few years. As a consequence, there has been a rise in the amount of study and associated publishing production on the creation of various surface types and coverings with various components. This study gave rise to …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 1, Issue 1, 2023 · pp. 6–11 Read article
-
Optimizing Machinability in Wire EDM of AISI P20 Steel Employing Composite Material Wires with Hybrid Neural Network Approach
Abstract: AISI P20+Ni steel is extensively used for forging dies, plastic moulds, and automotive die components due to its excellent polishability, hardness, and homogeneity. This research utilizes Wire Electrical Discharge Machining (WEDM) to process pre-hardened AISI P20+Ni steel, focusing on minimizing both recast layer thickness (RLT) and kerf width (KW). The performance of wires made from composite materials, including zinc-coated brass wire (ZBW), cryogenically treated ZBW (CZBW), and ultrasonic vibration-assisted brass …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1120–1133 Read article
-
AI-Designed Functionally Graded Polymer Composites for Multifunctional Thin Films
Abstract: The design of multifunctional polymer composite thin films requires simultaneous optimization of mechanical, optical, barrier, and thermal properties—objectives often in conflict when using conventional homogeneous materials. This study presents an artificial intelligence-driven framework for designing functionally graded material (FGM) architectures in polymer nanocomposite thin films. We integrated machine learning with physics-based modeling to optimize compositional gradients across film thickness, achieving superior performance compared to homogeneous and discrete multilayer alternatives. A …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1026–1041 Read article
-
A Comprehensive Analysis of Coating Technology and Thin Films
Abstract: In contemporary materials science, thin film and coating technologies are essential because they allow for the improvement of surface characteristics, including electrical conductivity, hardness, corrosion resistance, and optical performance. These technologies use physical, chemical, or hybrid deposition techniques to deposit materials in layers that range in thickness from a few nanometres to several micrometres, depending on the required functional properties and application areas. The content, thickness, and microstructure of films …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 12, Issue 3, 2025 · pp. 50–64 Read article
-
Semiconducting Materials for Emerging Electronics and Technological Applications
Abstract: Semiconducting materials are important for emerging electronic and photovoltaic technologies because their structural, optical and electrical properties can be tailored for specific device applications. In this study, a TiO₂-based composite photoanode is considered as a polymer-assisted semiconducting thin-film system in which inorganic TiO₂ nanoparticles are processed with organic film-forming components to produce a porous layer for dye-sensitised solar cell application. Nanocrystalline TiO₂ nanoparticles were synthesised from titanium isopropoxide using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 36–50 Read article
-
Green synthesis of Ag-Fe2O3-CuO-PANI nanocomposite and its application as an Apple Vinegar sensor
Abstract: Green synthesis of nanoparticles is inexpensive and environmentally safe, herein we report green approach for the synthesis of Ag, Fe2O3, CuO nanoparticles by using Asparagus Racemosus plant to detect carboxylate vapours. Synthesized Ag, Fe2O3, CuO nanoparticles were taken in 1:1:1 ratio and PANI (polyaniline) was added in ratio 5:1 to form Ag-Fe2O3-CuO–PANI nanocomposite. Synthesized Ag-Fe2O3-CuO-PANI were characterized by XRD, FESEM and FTIR whose size was in the range of 16–60 …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 41–53 Read article
-
Synthesis and Functional Group Analysis of Solution Processed Zinc Oxide Thin Film Grown on Polyethylene Terephthalate
Abstract: Flexible electronics field is growing every day. Existing technology is facing issues like brittleness, toxicity, inadequacy. Fabrication cost increases in processing of such materials. In this work, zinc oxide nanoparticles synthesized by solution processing technique were used to grow 120nm thick thin film (TF) on Polyethylene terephthalate (PET). This method reduces the processing cost and Zinc Oxide (ZnO) is cheaper and abundant in comparison to other semiconductors option. Material was …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 56–66 Read article