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136 articles for “casting applications”
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Design and Analysis of Water Based Core Technology for a Casting of Light Weight Alloys: Core Casting
Abstract: Casting of light weight alloys like Aluminium based on sand core are gaining importance in several industrial and automobile applications. For replacing the sand by the salt to make core for lightweight alloys has been under the research owing to its excellent mechanical properties coupled with easy removal without using any kind of chemicals. Addition of salt core used as core material can reduce the solid waste which is generally …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 2, Issue 2, 2015 · pp. 25–30 Read article
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A Review: Advancements and Applications of Investment Casting Technology in Aerospace Industries
Abstract: A conventional method for producing intricate and superior metal components is investment casting. It utilizes a wax pattern, a refractory shell, and molten metal to create a near-net-shape product. This method has been around for more than 5,000 years and is still relevant in various industries today, especially in aerospace. Investment casting, also known as lost-wax casting, is essential to the aerospace industry's ability to produce complex, high-performance parts. The …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 1, 2025 · pp. 61–66 Read article
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Enhanced Mechanical and Tribological Performance of Magnesium–Boron Carbide Composites Fabricated via Stir Casting for Lightweight Structural Applications
Abstract: This study investigates the fabrication and evaluation of properties of magnesium (Mg) matrix composites reinforced with boron carbide (B₄C) for lightweight structural applications. Stir casting was employed to incorporate B₄C particles at varying weight fractions (0%, 3%, 6%, and 9%) into the magnesium matrix. The influence of B₄C on density, porosity, hardness, tensile strength, and wear resistance was systematically examined. Theoretical density increased from 1.74 g/cm³ (pure Mg) to 1.88 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 29–39 Read article
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Minor Scandium - Zirconium Impacts on Aluminum-6 Magnesium Cast Alloys
Abstract: Minor additions of scandium and zirconium alloy can not only improve strength and fracture toughness of the Al–6 Mg alloys, but also transform the age hardening characteristics for structural applications. If this impact were substantial, the enriched Al–6 Mg castings could be a potent material for futuristic transport sector, looking to higher specific strength and abundant availability in Indian/ global scenario. This work reports the effect of scandium and zirconium …
Published in Journal of Materials & Metallurgical Engineering · Vol. 1, Issue 1-3, 2011 · pp. 61–71 Read article
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Optimization Of Mechanical Properties Of 500/7 Grade Ductile Cast Iron (DCI) By Using SMAW: Applications In Reinforced Composites And Thermoplastics Through Taguchi & GRA
Abstract: Welding, a critical manufacturing process, is broadly engaged to join metals and thermoplastics using heat, pressure, or both. This study inspects the Shielded Metal Arc Welding (SMAW) method to optimize welding parameters and improve the mechanical properties of Ductile Cast Iron (DCI) grade 500/7, a material widely used in high-strength and thermal conductivity applications in aerospace and automotive sectors. Using an L9 OA (orthogonal array), experiments were conducted on nine …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 204–222 Read article
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An Application of PARETO Chart for Investigation of Defects in FNB Casting Process
Abstract: Casting is one of the widely used manufacturing processes consisting of melting and pouring the metal into the mould to get the desired shape. Furan no-bake system is a binder system consisting of furan resin and acid catalyst. It is a fast growing system due to its excellent surface finish and dimensional accuracy. Although having high dimensional accuracy, many defects arise in FNB casting such as sand inclusion, gas porosity, …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 1, 2018 · pp. 33–39 Read article
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Application of E-Foundry Based Simulation for the Development of Gating System Design for Endshield FG200 Casting
Abstract: Every casting, by virtue of its geometry, shape, basic material, composition and process has an optimal method. Casting should be designed to achieve controlled progressive directional solidification so that it becomes free from solidification related defects particularly shrinkage porosity. In this research project, endshield FG200 grey casting is being simulated using efoundry for the development of new gating system design. This new gating system ensures directional solidification in casting, thus …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 3, 2017 · pp. 8–17 Read article
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Processing of Magnesium Metal Matrix Composite Reinforced with Graphene Nano Platelets through Vacuum Stir Casting and Investigating its Mechanical Behaviour
Abstract: AbstractThe application of metal matrix composites (MMCs) as structural engineering materials has received increasing attention in recent years. Their high strength and toughness at elevated temperatures coupled with low-density makes them suitable for use in applications where conventional engineering materials, such as steel are used. MMCs exhibit significantly higher stiffness and mechanical strength compared to matrix alloys, but often suffer from lower ductility and interior fracture toughness. MMCs have the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 3, 2018 · pp. 21–29 Read article
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Static and Dynamic Analysis of Castellated Steel Beam using FEA: A Review
Abstract: This review paper presents a procedure and software application for static and dynamic analysis of solid and castellated I beam under different types of loading and supports conditions. The castellated beam is manufactured by cutting and re-welding of hot rolled sections with different shape and size of web openings. The main aim of this review is to study the application of various finite element analysis methods for the analysis and …
Published in Recent Trends in Civil Engineering & Technology · Vol. 8, Issue 2, 2018 · pp. 44–48 Read article
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Corrosion Measurement and Hardness Test of Magnesium-Tri Calcium Phosphate Composite Fabricated by Stir Casting
Abstract: Magnesium MMC is preferred in applications requiring high-quality materials and has replaced monolithic materials. Bio-implants traditionally used are titanium, steel, and nickel-titanium alloys, however, their removal necessitates surgery, which is costly and painful. While biodegradable 3D-printed implants are effective and eliminate the need for a second surgery, they remain expensive. After several studies to solve this issue, the development of biodegradable implants is considered. Magnesium possesses good biodegradable properties. An …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 436–447 Read article
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A Review Paper on Minimisation of Sand Casting Defects through Quality Improvement Methods
Abstract: Casting is a process of producing near net–shape metal components. It requires detailed planning, execution and quality inspection to ensure not only the dimensional accuracy of casting parts but the metallurgical integrity and mechanical properties of castings. This paper reviews the different types of casting defects such as shrinkage porosity, cold shut, sand inclusions, mould failure, surface hardening occurring in foundries. These defects directly affect on profitability and quality level …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 3, 2017 · pp. 10–17 Read article
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Exploring Additive Manufacturing Technologies in Engineering: A Comprehensive Study
Abstract: The objective of this research was to systematically elucidate various pathways in casting, focusing on the utilization of Additive Manufacturing (AM) technology and its transformative impact on investment casting. The purpose of this systematic review is to ascertain whether AM may be a practical solution for investment casting production. Diverse databases, including Google Scholar, Research Gate, Mendeley, and Science Direct, were utilized for comprehensive research. When compared to creative techniques …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 2, Issue 1, 2024 · pp. 16–19 Read article
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Effective Design of Riser for Defect-Free Casting
Abstract: Accurate design of riser helps in producing a defect free casting part. Inaccurate design of riser results in defects like hot spot, shrinkage and blow holes. Present paper focuses on the study of the different parameters occurring during a solidification process, equation which governs the solidification problem and different boundary conditions which play vital role during heat transfer in a solidification process. A literature study is also been conducted in …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 2, 2017 · pp. 23–27 Read article
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Squeeze Casting of Hybrid Aluminum Matrix Composites: A Critical Review of Process Optimization, Reinforcement Strategies, and Performance Outcomes
Abstract: Increasing demand for lightweight, performance-oriented components in automotive, aerospace, and defense industries has driven advancements in squeeze casting, a hybrid technique merging forging and die-casting advantages to produce near-net-shape aluminum matrix composites (AMCs) with superior mechanical-tribological properties. This review critically examines the interplay of process parameters (e.g., squeeze pressure: 70–150 MPa, melt temperature: 650–800°C), reinforcement characteristics (volume fraction ≤10%, particle size: 10–71µm), and interfacial engineering strategies (flux-assisted bonding, ultrasonic dispersion) …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 2, 2025 · pp. 52–60 Read article
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Microstructure and Mechanical Properties of Thin Wall Ductile Iron
Abstract: Currently many cast parts are produced in aluminum rather than cast iron, because of the drive to get high strength /weight ratio for application in automobile and aerospace. Ductile Iron casting of approximately 2-3mm section thickness better known as Thin wall ductile iron (TWDI) having high strength /weight ratio and better mechanical properties than Aluminum alloys. The effect of various parameters like, post inoculation, gating and feeding, moulding sand mix …
Published in Journal of Automobile Engineering and Applications · Vol. 4, Issue 2, 2017 · pp. 35–39 Read article
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Fatigue Test on Cost Effective Aluminium Metal Matrix Composite Prepared from Discarded Toner Powder and Coconut shell Ash Particles
Abstract: AbstractAs there is an increasing demand for low cost reinforced composite materials in various industrial applications, in this work Aluminium Metal Matrix Composite was prepared by reinforcing cost effective reinforcements like discarded tonner powder particles and coconut shell ash. Aluminium 2024 was taken as the base matrix for preparing the composite as it is widely used in automobile industry. The samples taken for the investigation were prepared by two step …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 3, 2018 · pp. 15–20 Read article
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Wear Characteristics of Aluminium-Graphite Composites Produced by Stir Casting Technique
Abstract: Metal matrix composites (MMCs) are finding more applications due to their significantly improved properties such as high specific strength, high specific modulus, good damping capacity and good wear resistance compared to unreinforced alloys. In recent years, there has been an increasing interest in composites containing low density and low cost reinforcements. Graphite is one of the most suitable and low density reinforcement available for making light-weight and wear resistant parts …
Published in Journal of Materials & Metallurgical Engineering · Vol. 4, Issue 3, 2014 · pp. 13–20 Read article
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Gamma Irradiation Effects on Structural and Optical Properties of PVA/Al₂O₃/TiC Polymer Nanocomposites for Optoelectronic Applications
Abstract: PVA/TiC/Al2O3 nanocomposite (PTA) films were successfully prepared via the solution casting method. The impact of high-dose gamma (γ) irradiation (30 kGy) on the structural and optical properties of PVA/TiC/Al2O3 nanocomposites was systematically explored using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and UV–Visible spectroscopy. XRD analysis confirmed the semi-crystalline nature of the nanocomposites, which was found to decrease upon incorporation of Al₂O₃ nanoparticles and exposure to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 717–729 Read article
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Investigating the Mechanical Properties and Microstructure of AA 7074 Composites with Silicon Nitride Reinforcement
Abstract: This study investigates the mechanical and microstructural properties of AA 7074 aluminium alloy reinforced with 1%, 3%, and 5% by weight of silicon nitride (Si₃N₄), fabricated via the stir casting method, intended for structural aerospace applications. A thorough series of mechanical tests—comprising tensile, compression, hardness, impact, flexural, and wear tests—was performed to assess the influence of differing reinforcing content. The composite containing 5 wt% Si₃N₄ (SN5) demonstrated the most pronounced …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 268–281 Read article
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Exploring the Applications and Advancements of Copper and Copper Alloys in Modern Manufacturing Processes
Abstract: For industrial uses, copper represents one of the greatest technical materials offered. This review paper discusses on the history of copper and copper alloys, salient features of wrought and cast copper alloys, physical and chemical characteristics of copper alloys, classification of copper alloys, design for manufacturing of copper alloys, mechanical properties of cast copper alloys, role of lead in copper alloys and applications of copper alloys in various engineering industries. …
Published in International Journal of Industrial and Product Design Engineering · Vol. 1, Issue 2, 2023 · pp. 1–9 Read article