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54 articles for “aluminum alloys”
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An Overview of The Impact of Reinforcement on Mechanical and Thermal Characteristics of Aluminum Alloy Composites
Abstract: Aluminum is utilized extensively in the domains of aerospace, electronic technology, electric module packing, automotive body structure, solar and wind energy management, and so on because of its better potential for weight reduction. Strength of aluminum is very less so application is limited where high strength is needed. Aluminum alloy which have greater potential for weight reduction as well as high strength to weight ratio have ability to overcome these …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 240–249 Read article
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Experimental Investigation of Aluminum Alloy 8010 by Friction Stir Welding
Abstract: A solid state welding method called friction stir welding (FSW) is used to fuse metals and alloys that are challenging to fuse using traditional fusion welding. The effects of tool pin and shoulder diameter on joining the aluminum alloy Al 8010 were examined in this study. The basis material for combining single butt-welded joints is a plate with a thickness of 6 mm. The welding was carried out on the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 3, 2024 · pp. 14–19 Read article
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Weldability of Aluminum Alloy Using Pulsed current Tungsten Inert Gas Welding Process forMechanical Properties: A Review
Abstract: In the TIG welding, also known as gas tungsten arc welding, metal components are bonded by applying heat or pressure. Inert gas is used in pulsed current welding to encapsulate the electrodes and weld pools. Tungsten inert gas is used in the complex welding process known as TIG welding. It alternates between amps operating at high and low levels. Here, increasing the current results in improved power production and weld …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 28–37 Read article
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Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article
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An Experimental Investigation of Process Parameters for Aluminum Alloy Composites
Abstract: The objectives of this work are to develop an aluminum alloy composites and investigate machining process parameters effect on the tool wear rate for composites. The composite is enhanced using silicon carbide and graphite. The composite is made by a method called stir casting. Furthermore, it is investigated both mathematically and experimentally. This study takes trial on aluminum alloy composite to see output characteristics tool wear rate are affected by …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 185–193 Read article
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Investigation of microstructure and mechanical properties of multi-pass friction stir processing on precipitation hardened aluminum alloy
Abstract: In the present study, multi-pass friction stir processing of aluminum AA2014-T651 alloy is per-formed with one and four passes. The multi-pass processing is performed at a tool rotational speed of 1000 rpm with a traverse speed of 63 mm/min. Microstructural characterization of fric-tion stir processed specimens indicated a significant grain refinement with equiaxed grains in the four pass specimen. Microhardness and tensile strength of the multi-pass specimen decreases with the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 339–349 Read article
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Composite Solutions for Sustainable Mobility: Aluminum Alloy, Carbon Fiber, and Graphene in Chassis Frame Design
Abstract: This study describes the design and analysis of a chassis frame made of carbon fibre, graphene, and aluminium alloy composite materials. A frame must be able to sustain vibration, shocks, and bending and torsional pressures. This piece of work uses a rectangular cross-sectional area to design a frame. After that, the simulated chassis is taken for investigation using composite materials such as aluminium alloy and carbon fibre reinforced with graphene. …
Published in International Journal of Solid State Innovations & Research · Vol. 1, Issue 2, 2023 · pp. 1–7 Read article
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Experimental and Numerical Investigation of Corrosion-Induced Failures in Copper-Tin Alloy (Cu-Sn) and Aluminum-Magnesium Alloy (Al-Mg) Connectors: A Stress–Corrosion Coupling Analysis
Abstract: The utilization of an integrated experimental and finite element modelling (FEM) methodology, this study investigates the degradation and failure mechanisms in polymer composite electrical connectors exposed to aggressive environmental conditions. Epoxy- and polyamide-based composites, reinforced with carbon and glass fibers, were subjected to accelerated salt spray and humidity–temperature cycles to simulate prolonged outdoor exposure. Electrochemical and environmental aging experiments revealed that chloride ions and moisture ingress were responsible for matrix …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 366–379 Read article
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A Review on Aerospace Materials and Metallurgy
Abstract: Aerospace metalworking is comparable to the foundation of both space travel and transportation. It involves the scientific design and application of metals and alloys to offer components with the strength required for flight and the ability to survive harsh environments. Although other alloys feature cobalt or iron as the main ingredient, nickel makes up most of alloys used in aeronautical applications. When exceptionally high strength is required in moderate-temperature settings, …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 2, Issue 1, 2024 · pp. 21–26 Read article
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A Review on Evolution of Aircraft Fuselage Materials: From Wood to Composites & Functionally Graded Materials
Abstract: This article presents a comprehensive overview of the evolution of materials for construction of aircraft fuselages, with a focus on the expanding use of polymer composites and functionally graded materials (FGMs) in modern aerostructures. The baseline fuselage design is thought to be from wood, to be followed by metallic systems such as aluminum, titanium, and nickel alloys. All systems improved manufacturability, strength, and longevity, but there was a substantial revolution …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 447–455 Read article
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Investigating the Mechanical Properties and Microstructure of AA 7074 Composites with Silicon Nitride Reinforcement
Abstract: This study investigates the mechanical and microstructural properties of AA 7074 aluminium alloy reinforced with 1%, 3%, and 5% by weight of silicon nitride (Si₃N₄), fabricated via the stir casting method, intended for structural aerospace applications. A thorough series of mechanical tests—comprising tensile, compression, hardness, impact, flexural, and wear tests—was performed to assess the influence of differing reinforcing content. The composite containing 5 wt% Si₃N₄ (SN5) demonstrated the most pronounced …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 268–281 Read article
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An Experimental Investigation on Surface Roughness of Laser Beam Machining of Aluminium Alloy
Abstract: Laser beam machining (LBM) is a cutting-edge technique widely utilized for precision machining of advanced materials. This experimental investigation focuses on the surface roughness of aluminum alloy (Al 6061) during LBM. The study systematically examines the impact of process parameters such as laser power, cutting speed, and gas pressure on surface roughness (Ra). The significance of surface roughness in determining the quality and functionality of machined components is emphasized. The …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 82–104 Read article
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Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
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A Review on Characterization of Mechanical Behavior of AA5083 Through Equal Channel Angular Pressing at Different Channel Angles
Abstract: Materials that have been enhanced through traditional techniques like strain hardening, the addition of solutes, altering grain size through precipitation and refining are commonly utilized in industrial applications. However, there is a restriction on the extent of deformation that these traditional techniques can impose on a material. This research centered on examining the primary mechanical characteristics of aluminum alloys when polycrystalline materials incorporate an extremely fine grain size. By producing …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 54–68 Read article
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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Impact of Tool rotating speeds on the Mechanical characteristics of dissimilar friction stir-welded AZ80A-Mg – AA6061-Al joints
Abstract: In this investigation, separate AA6061-Al and AZ80A-Mg alloy plates were effectively joined through stir welding with friction. We looked closely at the weld joints' characteristics, especially their mechanical aspects. In the experiment, here were multiple tool rotating rates (rpm) of 800, 1000, 1200, 1400, and 1600 used. A cylindrical pin-equipped tool featuring a tapered profile was utilized, inserted into the AA6061 alloy plate is offset by 0.5 mm, while maintaining …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 161–168 Read article
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Automotive Aluminium Advancements: Driving Efficiency and Performance in Manufacturing
Abstract: Due to the special qualities of aluminum and its alloys, aluminum is one of the most versatile materials used in engineering and construction. Its electrical and thermal characteristics are good, and it reflects light and heat well. It is highly corrosion-resistant under many service conditions. Besides, it is soft, ductile and possesses lower specific gravity. It can be cast and worked into almost any form and can be given a …
Published in International Journal of Manufacturing and Production Engineering · Vol. 1, Issue 2, 2023 · pp. 20–24 Read article
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Wear Behavior and Mechanical Characterization of Pure Aluminum Reinforced with RHA by Using Powder Metallurgy Method
Abstract: In recent years, composites made from aluminum and its alloys have gained significant attention due to their optimal blend of low weight, high strength, impressive toughness, enhanced thermal stability, straightforward casting processes, superior corrosion resistance, and availability compared to unreinforced aluminum and its alloys. These aluminum-based composites are widely utilized in producing components for industries such as automotive, aerospace, marine, and nuclear. Rice husk ash (RHA) is a fine, powdery …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 495–502 Read article
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Evaluation of Fly Ash/ZrO2 Reinforced AZ91E Hybrid Composites Based on Wear and Friction Characteristics
Abstract: In the current study the compo-casting Al alloy MMCs' wear resistance was examined under a variety of abrasive circumstances, including coefficient friction, wear rate and it’s sliding distance. The AZ91E matrix composite was made by the liquid metallurgy process and reinforced with aluminum plated zirconium dioxide (ZrO2) particles. Designers examined the characteristics of matrix alloys along with created composites. friction and wear from dry sliding experiments had been performed on …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 324–338 Read article
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Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article