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13 articles for “Wear rate. SEM”
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Mechanical & Tribological Characterization of Al2024-Alumina-Graphite Reinforced Monolithic and Hybrid Composites
Abstract: This work investigates the mechanical characteristics of Al2024-Al2O3-Graphite reinforced monolithic and hybrid composites fabricated by the stir casting method. Exploratory work involved the fabrication of monolithic composites with varying Al2O3 contents (5-8 wt%) and hybrid composites with the ratios of Al2O3 (2-6 wt%) and Graphite (1-3 wt%) in matrix Al2024. For improving their dispersion, preheated reinforcement particles were introduced in matrix alloy at controlled stirring rates. A homogeneous particle distribution …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 823–836 Read article
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Competency of Natural Fiber Based Eco-Friendly Friction Lining Composites Over the Conventional Friction Material
Abstract: The Braking system is important system of automobiles and is responsible for providing better performance and safety. A Millions of automobiles are frequently decelerated and stopped at heavy traffic zone. Overall performance of vehicle braking system depends on braking conditions and brake material. All friction based application releases wear products; either gaseous form or particulate matter form and braking system is prime source of non exhaust particulate matter emission. The …
Published in Journal of Polymer & Composites Read article
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Investigation of Mechanical Behaviour in Brake Shoe Liner by Using Composite and Nano Materials
Abstract: The mechanical performance of the brake shoe liners dictates the safety and efficiency of the vehicles; thus, brakes are very vital in ensuring controlled deceleration and stopping. In the past few decades, composites have significantly impacted the automotive industry through lighter, stronger, and sturdier alternatives to traditional materials improving overall performance. Nano additives are of key importance in such composites, improving not only the mechanical properties but, more significantly, the …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 280–295 Read article
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Investigation on Dry Sliding Wear Behaviour of AlSi7Mg0.3/B4C/ZrO2 Hybrid Composites using Taguchi Method
Abstract: Hybrid Aluminium/Boron carbide/Zirconium oxide (AlSi7Mg0.3/B4C/ZrO2) composites were fabricated utilizing stir casting technique by varying boron carbide content (4wt.%, 8wt.% and 12wt.%) and utilizing a fixed amount (4wt.%) of zirconium oxide particles. Optical microscopy revealed that B4C and ZrO2 particulates were dispersed uniformly in AlSi7Mg0.3 matrix. Dry sliding wear experiments were carried out utilizing the pin-on-disc tribometer with various levels of applied loads, sliding speeds and weight percentage of boron carbide …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 166–177 Read article
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Effect of machining parameters on the tool wear in drilling of 3D PF C/C composite
Abstract: Carbon–carbon (C/C) composites are broadly used in aerospace, defence, shipbuilding, chemical, and nuclear industries owing to their high strength-to-weight and stiffness-to-weight ratios. However, they are brittle, anisotropic and non-homogeneous in nature, making them difficult to machine. Incorrect machining parameters can cause defects such as burrs, delamination, and fibre bundles pullout. This paper aims to study the hole surface and tool wear during drilling of 3D pierced fabric (PF) carbon-carbon (C/C) …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 269–281 Read article
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Experimental Assessment and Statistical Argument of Al-Si/CSA/MoS2 Hybrid Composites for Mechanical and Tribological Characteristics
Abstract: To augment the mechanical and tribological properties of Al-Si matrix composites complement with molybdenum disulphide (MoS₂) and coconut shell ash (CSA), a mixed experimental and Face-Centered Composite (FCC)strategy was employed. A liquid metallurgical method called stir casting was used to create hybrid composites with 5–15 wt.% CSA and 1–3 wt.% MoS₂. A FCC experimental design with thirty runs was used to thoroughly evaluate the materials. This design allowed for the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 792–802 Read article
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Analysis of C45 Steel Machining with Differentiated Tool Bits
Abstract: The tool material may be coated or uncoated, and cutting inserts are typically situated along the covered contact region. Work piece remains fixed while tool revolves for cutting and machining. Objective: A NABL-accredited metallurgical evaluation laboratory (machining) assessed two specimens. Machining profile and materials determine insert selection. Analytical results show material composition. The surface qualities of samples 1 and 2 were examined. As DOC, cutting speed and tool tip temperature …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 244–252 Read article
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Structure-Property-Process Relationships in BNNS-Modified PEEK Nanocomposites for High-Performance Applications
Abstract: This study reports the design and performance evaluation of boron nitride nanosheet (BNNS)-reinforced polyetheretherketone (PEEK) nanocomposites fabricated using melt compounding and high-temperature Fused Filament Fabrication (FFF). PEEK, a high-performance thermoplastic, was reinforced with BNNS at 0.5–5wt.% to enhance mechanical, thermal, and tribological functionalities for advanced engineering use. Composite filaments were extruded and printed using a modified Bambu Lab FFF printer. Mechanical testing revealed a peak tensile strength of 108 MPa …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 867–888 Read article
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Investigating The Influence of Sic Reinforcement on The Mechanical and Tribological Properties of PA12 Polymer Composites in SLS
Abstract: The study investigates the mechanical and tribological performance of neat PA12 polymer and SiC-reinforced PA12 polymer composites made via Selective Laser Sintering (SLS). To evaluate just how reinforcement has influence upon overall performance, we incorporated into the PA12 polymer matrix a constant amount of 5 wt.% of Silicon Carbide (SiC). Mechanical testing focused on both tensile and fatigue behavior and testers conducted it with a Servo-Hydraulic Multipurpose High-Capacity Fatigue Test …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 541–554 Read article
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Enhancing Machinability in the Heat Treatment of Inconel 718: A Comprehensive Review
Abstract: The increasing need for materials with high strength and heat resistance, particularly in aerospace applications, creates machining issues. These materials are generally difficult to machine because to their strong wear resistance, abrasion resistance, and low heat conductivity. This produces strong cutting forces and temperatures, resulting in a limited tool life. variances in the microstructures of various materials can induce variations in machinability due to variances in chemical composition, casting, forging …
Published in International Journal of Energy and Thermal Applications · Vol. 2, Issue 1, 2024 · pp. 9–20 Read article
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Experimental Study on the Wear Mechanisms of Cutting Tools in High-Performance Machining
Abstract: Because high-performance machining (HPM) may increase output and improve product quality, it is essential for modern production. The quick wear of cutting tools under high-stress circumstances, however, presents serious difficulties that affect surface smoothness, tool life, and cost-effectiveness. Through an analysis of the impacts of cutting speed, feed rate, tool material, and cooling techniques, this work explores the wear processes impacting cutting tools in HPM. Advanced spectroscopy and microscopy procedures …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 2, Issue 1, 2024 · pp. 9–14 Read article
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Microstructural and Mechanical characterization of Brass and Bronze alloys
Abstract: Brass, a copper and zinc alloy, is renowned for its malleability and resistance to corrosion, which makes it perfect for musical instruments and plumbing. Aluminium bronze, containing copper and aluminium, offers superior strength and wear resistance, commonly used in marine and industrial applications for its durability and corrosion resistance. This study aimed to compare the micro and macro structural characteristics of brass and aluminium bronze alloys. The microstructures of these …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 2, 2024 · pp. 28–37 Read article
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Mechanical Characterization of Green Composite Brake Pads Reinforced with Coconut Shell Waste
Abstract: In the present work, coconut shell powder proposed as a replacement material for the eco-friendly brake linings. The composites for brake pad were developed with other sizes of the coconut shell particles, namely (200 µm, 300 µm, 400 µm and 500 µm) The developed samples were evaluated for morphological, mechanical, physical and worability properties. The SEM micrograph proved that the coconut shell particulates are well dispersed in the composite everywhere …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1636–1648 Read article