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12 articles for “U-tube configuration”
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Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
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Modeling and Simulation of Feed Forward Temperature Controller with Effect of Higher Gain on Chemical Reactors Heat Exchangers
Abstract: Chemical reactors are widely used in pharmaceutical process industries. The temperature controller design is an essential part of heat exchangers (HE) design for such reactors. The goal of this research is to design and validate the Feed Forward (FF) temperature compensator for the stared tank chemical rectors. The aim is to analyze the impact of high turbulence (Gain) performance on step response. For temperature management, a transfer function (TF) control …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 1, 2025 · pp. 30–40 Read article
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Investigation to Enhance Performance of Finned U-Tube Shell-and-Tube Heat Exchangers Using Epoxy Based Polymer Composite Material
Abstract: Shell-and-tube heat exchangers remain indispensable in thermal engineering systems; however, conventional metallic configurations often face challenges related to corrosion, weight, and limited thermal optimization. In this study, a novel approach is proposed by integrating epoxy-based polymer composite materials with finned U-tube geometries to enhance thermo-hydraulic performance while addressing material limitations of traditional systems. The work focuses on the development and evaluation of a hybrid heat exchanger comprising a mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–633 Read article
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Thermal Management of Different Composites Materials Using a Convergent and Straight Vortex Tube
Abstract: The present study focuses on an in-depth and meticulous exploration into the intricate realm of thermal management in three distinct yet widely utilized composite materials—namely, Liquid Crystal Polymer (LCP) Composites, Glass Fiber Reinforced Polymers (GFRPs), and Aramid Fiber Composites (Kevlar). This investigation employs an innovative counter-flow vortex tube system, meticulously analyzing and comparing the thermal efficiency of these materials under different intake configurations. Specifically, two distinct geometrical intake designs—a straight …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 252–266 Read article
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Influence of Epoxy-Based Thermally Conductive Polymer Composites on the Thermo-Hydraulic Performance of Finned Helical Coil Heat Exchangers Across Flow Regimes
Abstract: The use of polymer composites in heat exchanger applications has gained increasing attention due to their advantages in weight reduction, corrosion resistance, and design flexibility. However, their relatively low thermal conductivity compared to conventional metallic materials remains a key limitation for efficient heat transfer. In this study, the thermo-hydraulic performance of a finned helical coil heat exchanger is investigated with particular focus on epoxy-based polymer composites reinforced with thermally conductive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 586–602 Read article
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Passive Augmentation Studies in a Double Pipe Heat Exchanger with Ellipsoidal Dimples
Abstract: In this work, the numerical studies of heat transfer augmentation of a counter-current double pipe heat exchanger with ellipsoidal dimples (inward-facing, raised dimples) on the inner tube was performed using SOLIDWORKS software. The effect of dimple depth, dimple pitch and number of dimples/angles between two dimples on heat transfer was investigated at a constant volumetric flow rate of 4 LPM for hot (water) and cold (water) fluids. The effect of …
Published in Journal of Thermal Engineering and Applications · Vol. 13, Issue 2, 2026 Read article
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Optimization of Procedure and Variables of a Double Pipe Composite Heat Exchanger with Protruding Surfaces
Abstract: Under low heat duty conditions, double pipe heat exchangers are employed. When utilized for heavy-duty tasks, they show limitations. To use double pipe heat exchangers for heavy-duty applications, heat transmission needs to be increased. In this project, we are investigating the optimization process parameters of a twin pipe heat exchanger with and without protruding surfaces. In both cases, the inner and outer tubes are composed of steel, and the working …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 472–485 Read article
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Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article
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Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
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Solar Thermal Energy Utilization: Design Innovations and Performance Enhancement Techniques
Abstract: The utilization of solar thermal energy has become increasingly significant in the pursuit of sustainable and low-carbon energy solutions. Unlike photovoltaic technologies that directly convert sunlight into electricity, solar thermal systems focus on harnessing solar radiation to generate heat, which can then be applied to diverse sectors such as water heating, space conditioning, industrial process heating, and power generation. In recent years, substantial research efforts have been directed toward enhancing …
Published in International Journal of Energy and Thermal Applications · Vol. 3, Issue 2, 2025 · pp. 1–5 Read article
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Performance Analysis of Graphene Reinforced Sug-ar-Alcohol Based PCM for Thermal Energy Storage System
Abstract: The thermal-conductivity of the Phase Change Materials (PCMs) of thermal heat storage systems is improved by distributing nano-particles in the basic PCM for a faster rate of heat transfer. During the charging and discharging procedures, the heat transfer properties of the newly created Sugar-Alcohol based PCM dispersed with 1.0 wt% graphene nanoparticles in a shell and helical tube storage tank were examined. The helical tube configuration caused the melting and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 133–147 Read article
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Comprehensive Thermal and Environmental Investigation of An Enhanced Evacuated Tube Solar Water Heater with Wavy Tape and Latent Heat Storage
Abstract: Evacuated tube solar collectors (ETSCs) are widely used for thermal energy applications; however, enhancing their thermal and exergetic efficiency remains a challenge. This study investigates performance enhancements through structural and material alterations. Four ETSC cases were tested experimentally, case-1: a standard ETSC, case-2: Wavy tape (WT) inserted ETSC, case-3: Phase change material (PCM) integrated ETSC, and case-4: Dual-Enhanced ETSC (PCM + WT). A binary eutectic PCM was utilized for latent …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation · Vol. 12, Issue 2, 2025 · pp. 1–16 Read article