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22 articles for “Sheet metal forming”
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Finite Element Approach for Sheet Metal Forming and Springback: A Review
Abstract: The process by which the sheet metal blank is plastically deformed into a 3D shape by the application of external force without much change in thickness is the sheet metal forming process. The paper describes the mechanism of the sheet metal forming process. Numerical simulation of the metal forming processes has now gained the industrial importance, and it has made it possible to simulate the metal deformation and to calculate …
Published in Trends in Machine design · Vol. 5, Issue 1, 2018 · pp. 33–45 Read article
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Application of Artificial intelligence in Single Point Incremental Forming for Surface Roughness Prediction
Abstract: The sheet metal forming industries always try to find an emerging trend to form sheet-metal in a cost-effective manner. In this regard, a forming technique is trending termed as single point incremental forming (SPIF) in which a simple forming tool having hemispherical end rod is moving and simultaneously deforming the clamped metal sheet according to predetermined toolpath command and forms a complete shape. The achievement of required surface quality is …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 237–246 Read article
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Failure Analysis of Sheet Metal Utensils during Deep Drawing Process
Abstract: Sheet metal is one of the most important semi-finished products used in the steel industry, and sheet metal forming technology is therefore an important engineering discipline within the area of mechanical engineering. Deep drawing process is used for manufacturing the utensils from sheet metal. The sheet metal forming process to a large extent is based on experience, rules of thumb and trial-error experiments with or without use of scientifically based …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 3, 2016 · pp. 27–33 Read article
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Formability analysis of steel and copper based alloy sheet by using Erichsen Cupping Test Machine
Abstract: Metallic material formability study is critical in a variety of industrial areas, including automotive, aerospace, and manufacturing. The present study aims to investigate the formability properties of steel and copper-based alloy sheets using the Erichsen cupping test machine, an established technique for evaluating sheet metal formability. The process involves manufacturing identical steel and copper-based alloy specimens and subjecting them to the Erichsen cupping test. The test determines the maximum deformation …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 49–57 Read article
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The Effect of using Grease on the Surface Roughness of Aluminum 1100 Sheet during the Single Point Incremental Forming Process
Abstract: Incremental forming is a sheet metal forming technique in which a uniform sheet is plastically deformed through the progressive action of a rounded tool. The movement of the tool is governed by a CNC machine. By this way the tool locally deforms the sheet through pure stretching deformation. In this research incremental forming experiments were carried out on Aluminum 1100 sheets to form a cone shape. Roughness was studied by …
Published in Trends in Machine design · Vol. 1, Issue 1, 2014 · pp. 1–4 Read article
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Single Point Incremental Forming: A Review
Abstract: There are many forming processes, being used in the global market for a long time. Many conventional sheet forming processes are tedious and time taking in development and design as well. In order to solve these problems, single point incremental forming (SPIF) is introduced which is a modern method for metal sheet forming, where parts can be formed without the use of dedicated dies. In this review, forming process particularly …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 2, 2016 · pp. 1–5 Read article
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Analyzing the Sheet Metal Extrusion Process Using Finite Element Analysis
Abstract: A wide range of sheet metal forming techniques has been developed to make it easier to produce intricate 3D objects. However, the knowledge still isn't sufficient. The sheet metal extrusion method was examined in this research as one of the common sheet-bulk metal manufacturing technologies. Consideration of the flow-stress curve's impact across a broad range of plastic strain and ductile damage played a pivotal role in constructing a realistic finite …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 1, 2023 · pp. 13–25 Read article
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Few Aspects in Deep Drawing Process
Abstract: The process in which a punch forces a flat sheet metal blank into a die cavity is known as deep drawing. Deep Drawing (DD) is one of the sheet metal forming processes widely used in automobile, aerospace, electronics and allied industries to produce the hollow parts. Presently, the conventional deep drawing (CDD) operation is carried out at room temperature in industries. Although, CDD provides a great potential application for the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 31–35 Read article
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A REVIEW PAPER ON BENDING ANALYSIS OF SHEET METAL WITH VARIOUS PROCESS PARAMETERS
Abstract: Sheet metal forming is a mostly use and expensive developed process. decrease of response time and costs, increases of the efficiency and superiority of the manufactured goods are very important for survival in the competitive manufacturing industry. Using Finite element analysis as a simulation Technique we can evaluate the performance of components, equipment’s and structures for various loading conditions. A categorization of managing geometry and material nonlinearity with regards to …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 2, 2018 · pp. 41–46 Read article
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Numerical Studies on Deep Drawability of the Aluminium Alloy, AA6082 and Parameters Affecting It
Abstract: Deep drawing is a metal forming operation used for manufacturing sheet-metal components for application in the automobile, aerospace, and packaging industries. The objective of the present work was to study the various parameters influencing the drawability of AA6082. The deep-drawing process was modeled and simulated in Ls-Dyna Pre-Post(R) V4.6.17 software. The tensile test was performed according to the ASTM-E8M standard on AA6082-T6 material and subsequently annealed to attain higher ductility. …
Published in Journal of Polymer & Composites Read article
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Study of Hole Flanging Process in Sheet Metal: A Review
Abstract: Hole-flanging is a common sheet forming process in which a flat circular sheet with a small homocentric pre-cut hole is forced locally with a punch around a die to produce a smooth rounded lip or flanged neck. The flanged hole is used for assembly with other components or other purpose. It produces a component with higher strength. This process is often used in the industry. In this paper hole flanging …
Published in Journal of Production Research & Management · Vol. 8, Issue 3, 2018 · pp. 31–37 Read article
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A Review study on Deep Drawing Analysis of Sheet Metal with Different Materials
Abstract: Deep drawing is one of the maximum vital processes for forming metal steel components.It is widely used for mass manufacturing of cup shapes in car, aerospace and packaging industries. In deep drawing metallic sheet is subjected to high punch stress which causes deformation of material, throughout deformation stresses are generated in numerous zones, which leads to numerous defects. The most important failure modes in sheet metallic elements are wrinkling and …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 2, 2018 · pp. 47–53 Read article
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Effect of Geometry, Material and Blank Holder Force on Formability of BIW parts
Abstract: The major constituent of any car body consists of about 400 sheet metal stamped parts. Geometry and material of these parts is not uniform. In order to design these parts for any car, it is essential to know how these parts are manufactured. During our study of the manufacturing processes of these parts, we found that the part designs are repeatedly sent back to the body design team for change …
Published in Journal of Automobile Engineering and Applications · Vol. 2, Issue 1, 2015 · pp. 29–37 Read article
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Punch Load Estimation in Hole Flanging Process of Sheet Metal
Abstract: In the hole flanging process, predetermine hole in the sheet is enlarged by the larger punch for forming the flange. This process is often used in the industry. In this paper the hole flanging process of sheet steel material is studied. In this study a numerical simulation did for elasto-plastic analysis of hole flanging process. The punch load and lip shape behavior on hole flanging process is studied under the …
Published in Trends in Mechanical Engineering & Technology · Vol. 7, Issue 3, 2017 · pp. 40–44 Read article
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Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article
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A Comparative Study on Formaldehyde Detection Capabilities in Pristine Graphene and Ag-doped Graphene Sheet
Abstract: The present work concerns a detailed investigation of the enhanced formaldehyde (also known as methanal) detection by decorating the pristine (or bare) graphene nanosheet with silver (Ag) nano-particle (or foreign Ag atom). The bare graphene sheet was exposed to the formaldehyde vapor forming the formaldehyde-adsorbed pristine graphene sheet (taken as Case-I), and whose results were studied and compared with the outcomes obtained from the formaldehyde-adsorbed Ag-decorated graphene sheet (taken as …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 801–809 Read article
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Development and Optimization of Cold Rolled Slitting Machine Process
Abstract: Slitting machine is now widely used for dividing a wide strip into a plurality of narrow strips or for trimming the unnecessary or unacceptable edge portion of relatively wide sheet metal stock. In some cold rolling slitting machine a problem has been found that the camber is formed at the time of cutting. When the strip passes through skin pass operation, burr is formed due to friction which will result …
Published in Journal of Production Research & Management · Vol. 9, Issue 1, 2019 · pp. 1–8 Read article
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Behavior of Surface Polaritons on Cylindrical Semiconducting Materials at Nanoscale with Radius Dependence Frequency
Abstract: Surface plasmon resonance (SPR) is a physical property of the surface to investigate the important properties of optical behaviors for nanomaterial and biomaterial. It involves the excitation of electrons within a thin metal sheet by incident light at a specific angle, prompting them to propagate parallel to the surface. This sensitivity to external factors, such as changes in the refractive index of the surrounding medium due to molecular adsorption, underscores …
Published in Research & Reviews : Journal of Physics · Vol. 13, Issue 2, 2024 · pp. 1–7 Read article
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Organic Light Emitting Diodes (OLEDs)
Abstract: This paper gives the brief analysis of Organic Light Emitting Diodes (OLED) .OLED is a special type of solid-state lighting source. An OLED device is typically formed in a sheet with emissive organic layer(s) located between a cathode and anode and deposited on a substrate. The substrate can be rigid such as glass or metal or flexible made of a polymer plastic. The number of emissive layers depends on the …
Published in Journal of Microelectronics and Solid State Devices · Vol. 8, Issue 1, 2021 · pp. 23–30 Read article
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A Review on Aerospace Materials and Metallurgy
Abstract: Aerospace metalworking is comparable to the foundation of both space travel and transportation. It involves the scientific design and application of metals and alloys to offer components with the strength required for flight and the ability to survive harsh environments. Although other alloys feature cobalt or iron as the main ingredient, nickel makes up most of alloys used in aeronautical applications. When exceptionally high strength is required in moderate-temperature settings, …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 2, Issue 1, 2024 · pp. 21–26 Read article