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17 articles for “Polymer heat exchanger”
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Thermo-hydraulic Performance of Multi-Pass Double-Pipe Heat Exchangers: Integrating Polymer Composite Tube Wall Materials via CFD Parametric Study and Experimental Validation
Abstract: Metallic materials such as steel and copper have traditionally dominated heat exchanger manufacturing because of their excellent thermal conductivity, mechanical strength, and long-established industrial reliability. However, their high weight, susceptibility to corrosion in aggressive operating environments, and inability to provide tunable thermal properties have motivated interest in alternative materials for next-generation thermal systems. Thermally conductive polymer composites reinforced with graphene nanoplatelets (GNP), boron nitride (BN), and carbon-based fillers offer an …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 Read article
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Thermo-Fluid Characterization of Corrugated U-Tube Shell-and-Tube Heat Exchanger with Polymer Composite Tube Wall: A Combined CFD and Experimental Investigation
Abstract: Shell-and-tube heat exchangers built with metallic tubes work well thermally, but corrosion problems, extra weight, and the inability to adjust the wall’s thermal properties through material choice remain genuine engineering headaches, particularly for corrosive or weight-critical applications. Over the past few years there has been a fair amount of interest in replacing metal tubes with polymer composite alternatives, since blending thermally conductive fillers — graphite nanoplatelets, boron nitride platelets and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Thermo-Fluid Characterization of Corrugated U-Tube Shell-and-Tube Heat Exchanger with Polymer Composite Tube Wall: A Combined CFD and Experimental Investigation
Abstract: Shell-and-tube heat exchangers built with metallic tubes work well thermally, but corrosion problems, extra weight, and the inability to adjust the wall’s thermal properties through material choice remain genuine engineering headaches, particularly for corrosive or weight-critical applications. Over the past few years there has been a fair amount of interest in replacing metal tubes with polymer composite alternatives, since blending thermally conductive fillers — graphite nanoplatelets, boron nitride platelets and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 859–873 Read article
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Investigation to Enhance Performance of Finned U-Tube Shell-and-Tube Heat Exchangers Using Epoxy Based Polymer Composite Material
Abstract: Shell-and-tube heat exchangers remain indispensable in thermal engineering systems; however, conventional metallic configurations often face challenges related to corrosion, weight, and limited thermal optimization. In this study, a novel approach is proposed by integrating epoxy-based polymer composite materials with finned U-tube geometries to enhance thermo-hydraulic performance while addressing material limitations of traditional systems. The work focuses on the development and evaluation of a hybrid heat exchanger comprising a mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–633 Read article
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Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
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Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
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Influence of Epoxy-Based Thermally Conductive Polymer Composites on the Thermo-Hydraulic Performance of Finned Helical Coil Heat Exchangers Across Flow Regimes
Abstract: The use of polymer composites in heat exchanger applications has gained increasing attention due to their advantages in weight reduction, corrosion resistance, and design flexibility. However, their relatively low thermal conductivity compared to conventional metallic materials remains a key limitation for efficient heat transfer. In this study, the thermo-hydraulic performance of a finned helical coil heat exchanger is investigated with particular focus on epoxy-based polymer composites reinforced with thermally conductive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 586–602 Read article
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Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article
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Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
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Recent Advances in Polymer-Based Thermal Management Technologies for Hybrid PV/T Solar Desalination Systems: A Critical Review
Abstract: Hybrid photovoltaic-thermal (PV/T) desalination systems are being developed as a new approach that not only generates clean water but also harnesses solar energy. While tremendous progress has been made in terms of design, the thermal management of PV/T desalination systems still poses several problems, such as heat generation, temperature non-uniformity, and inadequate thermal energy storage, all of which adversely affect the efficiency of electricity generation and clean water production. In …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 921–931 Read article
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Geometrical, Numerical and Materialistic Parameters used for Studying and Reducing Tube-Side Flow Inconsistency in Tube and Shell Heat Exchangers: An Overview
Abstract: A Shell and Tube Heat Exchanger (STHE) exchanges heat between two fluids flowing at different temperatures. More than 60% of the market is occupied by STHE’s out of all the different kinds of heat exchangers. Maldistribution is the uneven fluid flow distribution in the tubes of the STHE. The aim of this study is to provide a detailed review on the various methods used by researchers for reducing the maldistribution …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 603–621 Read article
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Thermal Dissipation Performance of Metal–Polymer Composite Heat Exchanger for Enhanced Thermal Management in Compact Electric Geysers
Abstract: Most electric geysers these days are made from all-metal stuff, like stainless steel tanks and copper coils for heating, plus mild steel on the outside. Standby heat losses can be 20 to 40 watts, and a 15-litre unit weighs around 6 to 8 kilograms. Manufacturing costs are higher, too. Hard water makes it worse, with limescale building up on the heating elements and cutting thermal conductivity by 10 to 30 …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–651 Read article
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Modeling of MHD Hybrid Nanofluid Flow with Radiation and Chemical Reaction Effects for Advanced Composite and Energy Applications
Abstract: Hybrid nanofluids reinforced with polymer-based matrices and nanoparticles have emerged as promising working fluids for advanced composite processing and thermal management systems. Their superior thermo-physical properties enable efficient cooling and energy transport, making them suitable for applications in polymer extrusion, composite curing, thermal insulation coatings, solar energy devices, electronic packaging, and nuclear system cooling. In this study, we investigate the heat and mass transfer behavior of magnetohydrodynamic (MHD) hybrid nanofluid …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 648–660 Read article
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Thermo-Hydraulic Performance of a Double-Pipe Double-Pass Heat Exchanger using Annular Fins and Graphite-filled Epoxy Composite Tubes
Abstract: Double-pipe heat exchangers remain one of the most widely adopted thermal devices because of their simple construction, operational reliability, and ease of maintenance. Nevertheless, their performance is often constrained by the limited heat transfer area of smooth tubes and the long-term challenges associated with metallic materials, including corrosion, scaling, and structural weight. Recent advances in thermally conductive polymer composites provide an opportunity to overcome these limitations by replacing conventional metals …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 Read article
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Investigating Temperature Effects on Thermal Analysis of Composite Heat Pipes with Diverse Geometrical Configurations
Abstract: As the demand for efficient heat dissipation technologies continues to surge, understanding the intricate interplay between temperature variations and the thermal performance of heat pipes assumes paramount importance. This study investigates the impact of temperature fluctuations on the thermal behaviour of heat pipes with diverse geometric configurations. A comprehensive analysis is conducted utilizing advanced computational simulations coupled with experimental validation techniques. Heat pipes are an innovative heat transfer device with …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 20–34 Read article
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Advancements in Waste Heat Recovery from Multistage Air Compressor Operations
Abstract: In industrial production processes, waste heat is an important consequence, especially in sectors that rely significantly on composites and polymers. Frequently, this heat is released into the atmosphere without being captured, which raises operating expenses in addition to wasting potential energy. In these sectors, waste heat recovery, or WHR, has become a key tactic for raising sustainability and energy efficiency. The WHR potential of multistage air compressors—essential parts of industrial …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 29–38 Read article
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Thermally Regulated Polymer-PCM Composites for Efficient Solar Energy Harvesting and Storage
Abstract: This study investigates the development of high-performance; shape-stabilized polymer composites infused with phase change materials (PCMs) for thermal energy storage in solar energy applications. Polyethylene glycol (PEG-6000) was employed as the core PCM due to its high latent heat and suitable melting point, while high-density polyethylene (HDPE) served as the supporting polymer matrix to provide structural stability. One of the primary limitations of PEG-based PCMs is their inherently low thermal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 153–163 Read article