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85 articles for “Polymer–Metal Composites”
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Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article
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Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article
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Thermal Dissipation Performance of Metal–Polymer Composite Heat Exchanger for Enhanced Thermal Management in Compact Electric Geysers
Abstract: Most electric geysers these days are made from all-metal stuff, like stainless steel tanks and copper coils for heating, plus mild steel on the outside. Standby heat losses can be 20 to 40 watts, and a 15-litre unit weighs around 6 to 8 kilograms. Manufacturing costs are higher, too. Hard water makes it worse, with limescale building up on the heating elements and cutting thermal conductivity by 10 to 30 …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–651 Read article
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Comparative Analysis of Processing-Property Relationships in Metal and Polymer Matrix Composites: A Unified Statistical Framework for Hardness Characterization
Abstract: Composite materials, encompassing both metal matrix composites (MMCs) and polymer matrix composites (PMCs), exhibit complex processing-property relationships that fundamentally govern their mechanical performance across diverse applications. This study presents a unified statistical framework for analyzing hardness characteristics in composite systems, using aluminum-tungsten carbide (Al-WC) metal matrix composites as a representative model system while establishing connections to polymer matrix composite behavior. The investigation employed comprehensive processing parameter optimization, microstructural characterization, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 419–430 Read article
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An Experimental Investigation on the Characterization of Al6061-Polymer Adhesive Joint by Design of Experiment
Abstract: Aluminium alloys and polymers are the light-weight materials extensively used in structural, aero-space, automobile and marine applications. Al6061 alloy and nylon 6 were joined through the adhesive bond and their characteristics were analyzed. However, joining of these dissimilar materials for the evolution of hybrid engineering structures were complex because of their difference in physical, chemical and mechanical behaviours. The Taguchi’s, Design of Experiment were conducted on the various mixture of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 206–219 Read article
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Advanced Polymer-Based Packaging Composite with Metal Oxide Nanofillers: Synthesis, Characterization, and Applications
Abstract: The development of high-performance polymeric composites for food packaging applications has gained significant attention in recent years due to increasing concerns about food safety, durability, and environmental impact. The increasing demand for active packaging materials that not only protect food but also extend shelf life has led to extensive research into polymer-based antimicrobial composites. Traditional packaging materials, including plastics, ceramics, and metals, often lack bioactive properties and can contribute to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 56–63 Read article
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Machine-Learning-Assisted Development of Polymer-Biochar Composite Adsorbents for the Removal of Heavy Metals from Gomti River Water
Abstract: Rapid urbanization, industrial discharge, and agricultural runoff pose a significant threat to freshwater sustainability and public health. Within these ecosystems, polymer pollutants—such as microplastics, nanoplastics, synthetic fibres, and additive residues—have emerged as persistent vectors capable of adsorbing and transporting toxic heavy metals. Because these polymeric contaminants dynamically interact with conventional aquatic parameters to alter pollutant mobility and ecological risk profiles, there is an urgent need to transition from passive environmental …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 72–95 Read article
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Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
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Polymer-Inspired Underwater Friction Stir Welding of Aluminum–Copper Composite Joints
Abstract: The problem of high-performance dissimilar joints and their compatibility with polymer and composite engineering applications is the impetus to the current work. This paper seeks to investigate the possibility of applying the polymer-based composite ideas with underwater friction stir welding (UWFSW) to improve the performance of AA5083 aluminumcopper joints. To achieve this a systematic experimental method was followed by varying the tool rotational speed, traverse speed and tilt angle and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 372–383 Read article
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Optimizing MEMS-Based Energy Harvesting with Piezoelectric and Thermoelectric Polymer Composites
Abstract: This research explores the development and performance of polymer-based composites, particularly Polyvinylidene Fluoride (PVDF) and Electro active Polymers (EAPs), in MEMS-based energy harvesting systems. PVDF, a flexible piezoelectric material, is combined with ceramic powders such as lead zirconatetitanate (PZT) to enhance its piezoelectric response while retaining mechanical flexibility. EAPs, including ionic polymer-metal composites (IPMCs) and dielectric elastomers, are investigated for their ability to generate electrical power from mechanical deformations, offering …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 221–237 Read article
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Machine Learning Framework for Optimizing Polymer–Metal Oxide Composites as Charge Selective Layers in Perovskite Solar Cells
Abstract: To achieve high-performance and stability of perovskite solar cells (PSCs), it was important to incorporate innovative interfacial materials to tune the balanced charge extraction, low recombination, and enhanced operational lifespan. On this note, polymer composites with metal oxides have been proposed as promising candidates as charge selective layers (CSLs), whereby they present a rare combination of tunable energy levels, improved film forming abilities, and better interface engineering capabilities. In this …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1073–1098 Read article
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Multifunctional Materials for Electro-Mechanical Applications: Synergistic Integration of Strength and Conductivity
Abstract: The integration of mechanical strength and electrical conductivity within a single material system has emerged as a critical requirement in the development of next-generation multifunctional materials. These materials are increasingly sought after in fields such as aerospace, flexible electronics, energy storage, and structural health monitoring, where the traditional separation of structural and functional materials leads to inefficiencies in weight, space, and overall performance. The convergence of these properties enables compact …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 3, Issue 1, 2025 · pp. 1–6 Read article
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Polymer Composite-Supported Jackfruit Peel Adsorbent for Enhanced Copper (II) Removal from Wastewater: Batch Equilibrium and Isotherm Analysis
Abstract: The increasing concern of disposal of copper-containing effluents into the environment has led to heightened interest in designing cost-effective, eco-friendly and scalable adsorbent systems. Traditional metals and synthetically engineered sorbents prove to be effective; however, these systems are energy intensive. Agricultural residues entrapped in polymer composite systems constitute an economically feasible solution to this environmental challenge. This work reports on the design, characterization and performance evaluation of an economical adsorbent …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 375–390 Read article
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Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
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Polymer Nanocomposites: Cutting-Edge Material for The Aviation Sector
Abstract: Due to current market demands and a need to produce structural materials for use in both military and civilian aircraft more efficiently, the aerospace industry is always pushing for higher productivity. The design and manufacturing of aeronautical components in the present and the future are heavily reliant on materials of the polymer composite class. The building of many airplane components uses polymer composites, which are generally helpful. Based on their …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 227–234 Read article
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Influence of Rheological and Physical Properties of Particles and Liquid media to compute Terminal Fall Velocity: A Review
Abstract: The hydrodynamic demeanor of falling particles and the liquid media in which they fall, supported by data analytics, is indispensable in the computation of the terminal falling rate. which is a critical concept in many civil engineering disciplines. The application of terminal settling velocity becomes vital to prevent the settling of microplastic particles (< 5 mm in size), several metal particles, polymers, etc.; especially those of irregular shape. Past research …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 28–40 Read article
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Exploring Composite Materials for Energy Harvesting in Electric Vehicles: A Comprehensive Review
Abstract: Energy harvesting, an increasingly dynamic field, holds promise for powering various devices by extracting energy from surrounding sources. Composite materials, blending mechanical and electrical properties, emerge as ideal candidates for energy harvesting applications. Despite their burgeoning utilization in electric vehicle (EV) energy capture, the full realization of their potential remains subject to ongoing evaluation. This editorial comprehensively examines composite materials' mechanical properties, electrical conduction, thermal stability, and affordability concerning EV …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 1–15 Read article
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Thermo-Fluid Characterization of Corrugated U-Tube Shell-and-Tube Heat Exchanger with Polymer Composite Tube Wall: A Combined CFD and Experimental Investigation
Abstract: Shell-and-tube heat exchangers built with metallic tubes work well thermally, but corrosion problems, extra weight, and the inability to adjust the wall’s thermal properties through material choice remain genuine engineering headaches, particularly for corrosive or weight-critical applications. Over the past few years there has been a fair amount of interest in replacing metal tubes with polymer composite alternatives, since blending thermally conductive fillers — graphite nanoplatelets, boron nitride platelets and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Polymer Chemistry and Composite Materials in Advanced Dental Flask Design
Abstract: This paper explores the role of polymer chemistry and composite materials in the development of a novel dental flask, emphasizing the advantages of polymer-based materials in dental prosthetic processing. Traditional dental flasks, often made from metals such as brass or stainless steel, are prone to issues like corrosion, dimensional instability, and wear over time. By incorporating advanced polymer composites, including chromium-coated materials, the novel dental flask offers enhanced durability, improved …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 158–165 Read article
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Self-Healing Polymeric Composites Reinforced with Green Synthesized Nanoparticles
Abstract: The development of sustainable self-healing polymeric materials is critical for enhancing durability and service life in advanced engineering applications. In this study, zinc oxide (ZnO), magnesium oxide (MgO), and ferric oxide (Fe₂O₃) nanoparticles were green-synthesized using Allium cepa extract and incorporated into epoxy-based polymeric composites to improve mechanical, thermal, and self-healing properties. This bio-based synthesis is eco-friendly and safe alternative to harsh chemical techniques, utilizing natural antioxidants to stabilize the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 305–314 Read article