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13 articles for “Fused Filament Fabrication process”
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TOPSIS-Driven Optimization of FFF Process Parameters for Mechanical Strength Enhancement
Abstract: In this study, the application of the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) method for optimizing Fused Filament Fabrication (FFF) process parameters to enhance the tensile and flexural strength of Polylactic Acid (PLA) material-based 3D printed components is explored. This investigation delves into the intricate relationship between key parameters, such as layer height, print speed, infill density, print temperature, and nozzle diameter, and their impact …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 246–255 Read article
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Investigation of Mechanical and Thermal Behavior of Glass Fiber–Enhanced PEEK Parts Produced via Fused Filament Fabrication
Abstract: This study investigates the thermal and mechanical properties of Polyetheretherketone (PEEK) polymer and Glass Fiber (GF) reinforced PEEK polymer fabricated using the Fused Filament Fabrication (FFF) process. Specimens were printed in three building orientations—X, Y, and 45°—to evaluate the influence of layer deposition on polymer material performance. Tensile and flexural tests revealed that GF-PEEK polymer exhibited significantly higher Ultimate Tensile Strength (110 MPa in X-orientation), Young's Modulus (4.5 GPa), and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 65–78 Read article
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Explainable Machine Learning for Process Parameter Optimization in Gradient 3D-Printed Polymer Composites
Abstract: The explainable machine learning-based structure may be employed to achieve a favorable process parameter of the graduate 3D-printed polymer composite structures to improve the mechanical and thermal properties without compromising the transparency of the decisions made during the fabrication process. Gradient composite specimens were made by systematically varied process parameters like nozzle temperature, raster orientation, deposition speed, gradient transition rate and fused filament fabrication. A predictive model of tensile strength …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 847–866 Read article
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Fabrication and Characterization of Almond Skin Powder Reinforced PLA Based Composite Filaments for Fused Filament Fabrication
Abstract: Researchers around the globe are increasingly utilizing recycling methods to address waste generated from polymers, spurred by the dire need to deal with environmental challenges promoting sustainable practices. Polymers are having highly-stable long-chain polymer structure which makes it difficult to degrade easily posing many environmental and health challenges, hence, recycling of the polymers is the sole method to mitigate harmful effects. However, there has been relatively little focus on producing …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 530–539 Read article
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Computational investigation of the influence of process parameters of 3D printed PLA material
Abstract: This study uses numerical simulation to examine the relationship between critical process parameters say, feed rate, layer height, and raster angle, on residual stresses and distortions and on the achievable density of FFF prints to identify the optimal input parameter combinations for ISO 527-2 type 1A. Methods of additive manufacturing that are utilised widely used to manufacture thermoplastic parts is fused filament fabrication. High residual stresses are one of the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 259–269 Read article
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Influence of Carbonyl Iron Particle Loading on the Dimensional and Rheological Properties of 4D-Printed TPU-Based Magnetorheological Elastomers
Abstract: The advancement of 4D printing technologies has created new opportunities for fabricating smart materials with tunable properties, including magnetorheological elastomers (MREs). This study investigates the fabrication and characterization of thermoplastic polyurethane (TPU)-based MREs with varying carbonyl iron particle (CIP) loadings (10–50 wt.%) using the fused filament fabrication (FFF) method. MRE filaments were produced through a solvent-assisted mixing and extrusion process, ensuring consistent diameters within 1.75 ± 0.10 mm. Test specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 127–138 Read article
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Mechanical and Thermal Performance of PETG Composites Reinforced with Short Carbon Fibers via Fused Filament Fabrication
Abstract: The study investigates the fabrication and characterization of polyethylene terephthalate glycol (PETG) composites reinforced with short carbon fibers (CF) using the fused filament fabrication (FFF) technique. Composite filaments with varying CF weight fractions (0, 5, 10, 15, and 20 wt%) were produced and evaluated for their mechanical, thermal, and morphological performance. The influence of CF reinforcement on tensile, flexural, and impact behavior was systematically examined, alongside thermal stability metrics including …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1219–1238 Read article
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Development of strontium ferrite/polyamide 12 and neodymium iron boron/polyamide 12 composites using additive manufacturing
Abstract: Polymer matrix composite materials with magnetic properties obtained by the addition of micron-size particles of neodymium iron boron (NdFeB) and strontium ferrite for fused filament fabrication (FFF) are becoming attractive because of their potential applications in the health and automotive industries. Additionally, the design flexibility and low cost of additive manufacturing processes encourage the scientific community to create the materials and understand the properties of the parts obtained with such …
Published in Journal of Nanoscience, NanoEngineering & Applications · Vol. 15, Issue 2, 2025 Read article
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Structure-Property-Process Relationships in BNNS-Modified PEEK Nanocomposites for High-Performance Applications
Abstract: This study reports the design and performance evaluation of boron nitride nanosheet (BNNS)-reinforced polyetheretherketone (PEEK) nanocomposites fabricated using melt compounding and high-temperature Fused Filament Fabrication (FFF). PEEK, a high-performance thermoplastic, was reinforced with BNNS at 0.5–5wt.% to enhance mechanical, thermal, and tribological functionalities for advanced engineering use. Composite filaments were extruded and printed using a modified Bambu Lab FFF printer. Mechanical testing revealed a peak tensile strength of 108 MPa …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 867–888 Read article
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Parametric Study of Fused Deposition Modelling Process During Fabrication of Acrylonitrile Butadiene Styrene (ABS) Based Injection Molding Die
Abstract: The purpose of this study is to dictate an optimum process parameter during the fabrication of additively manufactured acrylonitrile butadiene styrene (ABS) based injection mold using fused deposition modelling methodology based additive manufacturing process and to assess the quality of the infection mold by analyzing the surface roughness of the injection mold, and the time taken in the manufacturing of the mold. The ABS PRO+ filament is used in manufacturing …
Published in Journal of Polymer & Composites · Vol. 10, Issue 1, 2022 Read article
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Optimizing PLA Filament Production for Enhanced 3D Printing Performance
Abstract: This research explores the optimization of polylactic acid (PLA) filament production to improve its performance in 3D printing applications. PLA is a widely used biodegradable polymer known for its eco-friendliness and ease of processing in additive manufacturing. The study investigates various parameters affecting PLA filament production, including material purity, extrusion temperature, filament diameter consistency, and cooling methods. Furthermore, the research evaluates how these fabrication parameters influence the printability of PLA …
Published in International Journal of Energy and Thermal Applications · Vol. 2, Issue 1, 2024 · pp. 21–29 Read article
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Formation and Fabrication of A 3D- Printed Polymer Propeller for Improved Propulsion and Minimal Acoustic Emission: A Comparative Study for Small Unmanned Vehicles
Abstract: The current research focuses on a comparative analysis of propeller designs to identify an option that enhances thrust efficiency while minimizing acoustic noise. The study evaluates three distinct types of propellers: the traditional three-blade propeller, the Sharrow propeller, and a novel aero propeller featuring an air foil-shaped cross-section. To facilitate a hands-on analysis, these propellers were produced using 3D printing technology, specifically employing ABS filament through a Fused Deposition Modelling …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 252–261 Read article
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Enhancement of Flexural Strength in FDM-Printed Components through Taguchi-Based Process Parameter Optimization
Abstract: Additive manufacturing (AM), especially Fused Deposition Modeling (FDM), has emerged as a widely adopted and versatile method for producing three-dimensional components. The process involves the deposition of a thermoplastic filament in a semi-molten state, which solidifies in successive layers to form the final structure. While this method enables the production of complex geometries at relatively low cost, the printed parts often exhibit inferior surface quality and reduced mechanical performance compared …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 272–280 Read article