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46 articles for “Foundry”
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Foundry 4.0: Revolutionizing Casting Production with Computerized Systems
Abstract: For a considerable amount of time, foundries used computers for handling inventory, waging, wages, accounting, personnel records, and quality control. Nearly all of the foundry's systems and machinery are computerized. Through the installation of computers in foundries, employees' workloads and levels of stress have reduced significantly, and the workplace feeling has greatly improved. This review paper explores the potential implications and functions of computers in foundries. A thorough explanation of …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 1, Issue 2, 2023 · pp. 1–11 Read article
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Cementing Sustainability: Utilizing Waste Foundry Sand to Enhance Concrete Performance and Reduce Environmental Impact
Abstract: The incorporation of waste foundry sand into concrete production represents an environmentally conscious and cost-effective approach. This method involves substituting discarded foundry sand for a portion of traditional fine aggregates in concrete mixtures. The primary objective is to address environmental concerns associated with waste disposal while simultaneously achieving cost efficiency in construction materials. By integrating waste foundry sand into concrete, this practice promotes sustainability by reducing landfill waste and conserving …
Published in Journal of Construction Engineering, Technology & Management · Vol. 14, Issue 1, 2024 · pp. 13–21 Read article
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Noise Sources, Exposure, health effects and Control in Iron & Steel Foundry
Abstract: Foundries are one of the oldest industries and the most basic of all metallurgical processes, with two main procedures performed in a foundry: molding and metal casting. Workers are exposed to a wide range of hazardous compounds in the workplace due to the variety of materials and procedures performed in this industry, which can lead to chronic exposure to hazardous substances (physical and chemical). Noise is a major physical hazard …
Published in Journal of Industrial Safety Engineering · Vol. 8, Issue 2, 2021 · pp. 20–28 Read article
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Internet of Things (IoT)—A Step toward Foundry 4.0
Abstract: AbstractThe world is moving in the direction of digitalization. So, everything is now converted into smart. How foundries and aliened technology can be unaffected by this fast-changing world? Recently, the solution that is proposed almost anytime is the “Internet of Things” (IoT). The big question is how can we utilize these new technologies within the foundry industry and what are its benefits along with challenges in current scenario. This paper …
Published in Journal of Web Engineering & Technology · Vol. 4, Issue 2, 2017 · pp. 31–34 Read article
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Green Productivity Indexing: A Practical Approach for Incorporating Environmental Shield into Sand Casting Foundry
Abstract: The goal of this research is to describe an example for developing frame work of environmental indicators for incorporating environmental shield into sand casting foundry. This research also describes continuous improvement (CI) with green productivity index (GPI) experimented in a sand casting industry, which includes environmental and economic performances. The data were collected for this described research from a sand casting foundry, Krislur Castomech Pvt. Ltd., Bhavnagar, Gujarat, India; and …
Published in Journal of Experimental & Applied Mechanics · Vol. 7, Issue 1, 2016 · pp. 7–17 Read article
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Improving the Performance of Foundry Industry through FNB Sand Mould System
Abstract: There are many new advanced technologies for casting of metal, furan no bake (FNB) sand casting remains one of the fastest spreading and used casting processes today due to the lower cost of raw materials, a wide variety of castings with respect to composition and size, and the possibility of reclaiming the moulding sand. The FNB sand casting process is one of the most versatile processes in manufacturing as it …
Published in Journal of Production Research & Management · Vol. 6, Issue 3, 2016 · pp. 26–30 Read article
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Studies and Analysis of Perception of Workers Occupation in Hot Environment in Foundry Industry
Abstract: Foundry industry in India is the largest contributor in Indian economy. Safety in foundry industry is of great importance to build the relationship between employers and workers, and also for business growth. It also shows interest of employers on safety and well-being of workers, and to safeguard them from occupational diseases and disorders. Therefore, this research study insights the safety analysis of foundry industry and finds the perception of workers …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 1, 2016 · pp. 26–33 Read article
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Levels of Environmental Pollutants and Urinary 1-Hydroxypyrene among Foundry Workers
Abstract: Environmental and biological monitoring was conducted to measure the Total Suspended Particulate Matter (TSPM), SO2,NOx and 1-OHP among foundry workers. Among the various sampling locations melting (2466 μg/m3) and fettling (2951 μg/m3) recorded higher concentration of TSPM. The concentration of NOx and SO2 ranged between 288– 352 μg/m3 and 3.11-10.97μg/m3,respectively. Among the various heavy metals analysed, the concentration of zinc and nickel was the maximum. Although the environmental monitoring study …
Published in Research and Reviews: A Journal of Toxicology · Vol. 4, Issue 1, 2014 · pp. 8–15 Read article
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Assessment of Heat Stress and Noise Intensity Level in Workplace Area of the Iron Foundry
Abstract: The aims of this study were to measure the workplace heat stress and noise intensity levels in different sections of the foundries. The study was carried out in a small industrial city of southern peninsular of India, known for cluster of foundry establishments. The heat and noise level were measured in melting, fettling, gas cutting, heat treatment furnace, and administrative sections measuring the dry bulb temperature(TDB °C), wet bulb temperature …
Published in Journal of Industrial Safety Engineering · Vol. 1, Issue 2, 2014 · pp. 13–17 Read article
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Assessment of Hot Environment in Foundry Industry using Modified Heat Stress Index
Abstract: Indian foundry industry being one of the highest contributors where workers are exposed to varied health hazards attributed to fumes, dusts, gases, heat, noise, vibration and radiation. In step with the connection between atmosphere temperature and human thermal balance, living environments higher than 35°C or operating environments higher than 32°C were considered as hot environments. In hot-dry work place, workers exposed to extreme heat can experience occupation illness and injuries …
Published in Journal of Industrial Safety Engineering · Vol. 2, Issue 2, 2015 · pp. 1–5 Read article
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Competitive Foundry Through Integration of TIPS (Technology, Innovation, Product Design, and Process Systems)
Abstract: Normal 0 false false false EN-US X-NONE X-NONE MicrosoftInternetExplorer4 Development of a sound product, which satisfies given criteria with least pain, is a common challenge, most unusually, haunting the foundryman. The domain of competition is quite large because Foundries compete at inter-manufacturing and intra-firm levels, producing near perfect shapes. The customer desires a component which promises functions most reliably, while addressing socio-techno-environmental attributes. This work is designed to bring out …
Published in Trends in Mechanical Engineering & Technology · Vol. 1, Issue 2-3, 2011 Read article
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Ecofriendly Foundry Sand Binders: A Review
Abstract: The casting process is the most versatile manufacturing process. It involves pouring of metal into a mould, thus the mold material and molding method must be selected with care. Resin bonded sand casting is a high demanding technology due to its good surface finish, dimensional stability and shakeout characteristics. This paper reviews the different types of binders used in casting process to produce moulds. The Foundry industry has found itself …
Published in Trends in Mechanical Engineering & Technology · Vol. 6, Issue 2, 2016 · pp. 51–58 Read article
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Application of E-Foundry Based Simulation for the Development of Gating System Design for Endshield FG200 Casting
Abstract: Every casting, by virtue of its geometry, shape, basic material, composition and process has an optimal method. Casting should be designed to achieve controlled progressive directional solidification so that it becomes free from solidification related defects particularly shrinkage porosity. In this research project, endshield FG200 grey casting is being simulated using efoundry for the development of new gating system design. This new gating system ensures directional solidification in casting, thus …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 3, 2017 · pp. 8–17 Read article
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Improving Cycle Time Using Value Stream Mapping in Foundry
Abstract: As competition between manufacturing industries tightens every day, there is need for continual improvement of process to increase productivity. Thus, there is urgency to improve the productivity of firms to sustain in global competitive market. There are wide ranges of opportunities in which one can enhance satisfaction growth of the firm. Reducing lead time by eliminating waste and thereby improving cycle time of a process is one of the areas …
Published in Journal of Production Research & Management · Vol. 4, Issue 1, 2014 · pp. 22–32 Read article
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Effect of fly ash and used foundry sand on flexural strength of reactive powder concrete
Abstract: http://engineeringjournals.stmjournals.in/index.php/RTCET/login
Published in Recent Trends in Civil Engineering & Technology · Vol. 8, Issue 2, 2018 · pp. 23–27 Read article
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Assessment of Operational Productivity of Worker in Composing Industry by Micro and Memo Methodology in Casting Process
Abstract: The micro and memo movement is about the technique of recording and examining the timing of primary factors of an operation. The goal is to reach the exceptional approach of performing the operation. The micro and memo action crew of approach is based totally on the notion of dividing human activity. It is divided into actions or organizations of moves in accordance to the motive for which they are made. …
Published in Journal of Industrial Safety Engineering · Vol. 9, Issue 2, 2022 · pp. 30–35 Read article
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A Study of Improvement of Mechanical Properties of Aluminum by Conventional Casing and Deformation Process
Abstract: Nowadays, Aluminum-Zinc alloy system are the major and rapid development in the field of automotive and aerospace industries for growing demand of efficient vehicles and aircrafts to reduce energy consumption and air pollution. Aluminum is a very soft metal by nature. Different alloying elements were added in the past to increase its strength and toughness. Zinc is considered as a major alloying element in aluminum to increase its strength and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 4, Issue 2, 2014 · pp. 16–20 Read article
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Sustaining Competitiveness Though Innovation
Abstract: Normal 0 false false false EN-GB X-NONE X-NONE This paper is a prognosis of author’s experiencing of the foundry technology within an innovative construct. Personally being enthusiastic about sustainability and environment, and involved in abinitio remediation, the author has extensively combined technology with Quality and innovation for compettitude. With profound knowledge it becomes Qualte-k-nology, a Paradigm which focuses on –k- (i.e., profound knowledge) with Qualtech (quality technology).To support the strength …
Published in Trends in Mechanical Engineering & Technology · Vol. 3, Issue 2, 2013 · pp. 51–59 Read article
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A Review Paper on Minimisation of Sand Casting Defects through Quality Improvement Methods
Abstract: Casting is a process of producing near net–shape metal components. It requires detailed planning, execution and quality inspection to ensure not only the dimensional accuracy of casting parts but the metallurgical integrity and mechanical properties of castings. This paper reviews the different types of casting defects such as shrinkage porosity, cold shut, sand inclusions, mould failure, surface hardening occurring in foundries. These defects directly affect on profitability and quality level …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 3, 2017 · pp. 10–17 Read article
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Improvement in Furan No-bake Molding System to Reduce Defects
Abstract: Normal 0 false false false EN-US X-NONE X-NONE Casting foundry markets will continue to face challenge from global producers because of their lower wage scales and ecological standards, which lower the cost of their casting jobs. Production constraints on the foundry industry’s processes are increasingly more costly to the industry and cut into the profit. Casting foundries have also made changes to their processes to help decrease pollution. One of …
Published in Journal of Production Research & Management · Vol. 5, Issue 3, 2015 · pp. 1–7 Read article