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93 articles for “Epoxy polymer composites”
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Mechanical Performance Evaluation of Brachyuran Shell Particle-Infused S-Glass Fibre Epoxy Polymer Composites
Abstract: Epoxy composites bio-filled with brachyuran crab shell powder and reinforced with S-glass fibres at different loadings (2%, 4%, and 6%) are tested for their mechanical properties in this work. Using modest amounts of filler significantly improved hardness, ultimate tensile strength, and flexural strength in the empirical data. The largest increase in hardness was 64.42% at 4% filler, up from 26.22% at 2%; however, there was a dramatic decrease to 13.11% …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 500–507 Read article
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Metaheuristic Design of Epoxy-Based Polymer Composites
Abstract: This research investigates the optimization of epoxy resin based polymer compositions in composite materials to enhance their mechanical and tribological properties for industrial applications. We examined the properties of composite materials by running experiments and optimizing these results using Firefly and five optimization algorithms to find the best steel and epoxy ratios. Our tests confirmed that higher dosages of steel powder increased materials' resistance to breaking and impacts yet lowered …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 769–791 Read article
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Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
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Investigation to Enhance Performance of Finned U-Tube Shell-and-Tube Heat Exchangers Using Epoxy Based Polymer Composite Material
Abstract: Shell-and-tube heat exchangers remain indispensable in thermal engineering systems; however, conventional metallic configurations often face challenges related to corrosion, weight, and limited thermal optimization. In this study, a novel approach is proposed by integrating epoxy-based polymer composite materials with finned U-tube geometries to enhance thermo-hydraulic performance while addressing material limitations of traditional systems. The work focuses on the development and evaluation of a hybrid heat exchanger comprising a mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–633 Read article
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Influence of Hybrid Fiber Reinforcement on the Interfacial Bonding and Fracture Toughness of Epoxy-Based Polymer Composites Under Cyclic Loading
Abstract: This study investigates the influence of hybrid fiber reinforcement on the interfacial bonding and fracture toughness of epoxy-based polymer composites under cyclic loading. Carbon, glass, and aramid fibers, both individually and in hybrid combinations, were incorporated into the epoxy matrix to evaluate their thermal, mechanical, and fatigue-resistant properties. Thermal characterization revealed distinct material behaviors, with carbon fibers exhibiting superior thermal conductivity, while glass and aramid fibers provided enhanced thermal stability. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 799–824 Read article
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Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
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Mechanical Performance and Material Properties of Nsm CFRP Polymer System
Abstract: Near-surface mounting systems are an advanced embedded technique application of CFRP composites in which the efficiency of the structure is mostly dominated by polymer matrix properties and interface stress transfer mechanisms. This review presents a holistic materials-based perspective on the experiment, analytical, and numerical studies conducted on the NSM-CFRP composite system, specifically on the behavior of the epoxy adhesive, interfacial behavior of composite–substrate system, and related structure–property relationships. The literature …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 311–319 Read article
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Experimental Evaluation of Carbon Fiber Reinforced Epoxy Composites for Structural Applications
Abstract: Composites made of carbon fibre reinforced polymer (CFRP) are currently one of the most widely used material classes in advanced engineering applications because of their remarkable environmental resistance, dimensional stability, and strength-to-weight ratio. The vacuum bag moulding method was used in this study to create CFRP laminates with different fiber-to-resin weight ratios: 50:50, 55:45, 60:40, 65:35, and 70:30. The reinforcement phase was made of unidirectional carbon fibre fabric and the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 401–415 Read article
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Effect of Water Absorption on the Mechanical Properties of Oil Palm Empty Fruit Bunch (OPEFB) Reinforced Polymer Composite
Abstract: Natural fibres are progressively picking up attention as their applications are diversified into multiple industries which includes the automotive industry where lightweight materials are of utmost importance. The demand for natural fibre reinforced polymer matrix composites was nevermore as predominant as it is today. Oil palm empty fruit bunch (OPEFB) fibres are natural fibres and contribute to an eco-friendlier substitute when compared to synthetic fibres. These fibres are obtainable in …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 1, 2025 · pp. 11–26 Read article
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Preparation of Transparent and Thermal Resistant Zirconia Reinforced Epoxy Based Polymer Matrix Composite Coatings
Abstract: This study investigates the thermal stability, structural characteristics, optical transparency, and surface wettability of epoxy-based composite coatings reinforced with 2 wt.% zirconia (ZrO₂) nanoparticles. The composite coatings were synthesized using a dip-coating technique on carbon fiber substrates and subsequently subjected to thermal treatments at 300 °C, 400 °C, and 500 °C. Structural analysis using X-ray diffraction (XRD) confirmed the amorphous nature of the epoxy matrix with no significant crystallization or …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 171–177 Read article
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Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
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Influence of Epoxy-Based Thermally Conductive Polymer Composites on the Thermo-Hydraulic Performance of Finned Helical Coil Heat Exchangers Across Flow Regimes
Abstract: The use of polymer composites in heat exchanger applications has gained increasing attention due to their advantages in weight reduction, corrosion resistance, and design flexibility. However, their relatively low thermal conductivity compared to conventional metallic materials remains a key limitation for efficient heat transfer. In this study, the thermo-hydraulic performance of a finned helical coil heat exchanger is investigated with particular focus on epoxy-based polymer composites reinforced with thermally conductive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 586–602 Read article
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Multiphysics Optimization of Polymer–Metal Hybrid Electrode Geometry in Electrostatic Precipitators for Enhanced Particle Collection Efficiency
Abstract: Electrostatic precipitators (ESPs) remain one of the most effective technologies for controlling fine particulate emissions in industrial exhaust systems. However, their performance is strongly influenced by electrode geometry and material characteristics, which govern electric field distribution, corona stability, and particle migration behaviour. In this study, a comprehensive numerical investigation is carried out to optimize electrode geometry using a multiphysics modelling framework, while introducing a novel polymer–metal hybrid design to enhance …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 701–716 Read article
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Thermo–Electrical Performance Enhancement of a Lightweight Polymer–Metal Hybrid Electrostatic Precipitator Using Epoxy-Based Composite Housing for Industrial Particulate Control
Abstract: Airborne particulate emissions, particularly PM₁₀ and PM₂.₅ produced by industrial activities and combustion processes, they continue to pose a significant threat to both the environment and public health. Electrostatic precipitators (ESPs) are widely recognized for their ability to achieve high collection efficiencies; however, conventional metallic constructions often lead to increased system weight, higher fabrication costs, and long-term corrosion-related challenges. In this study, a lightweight hybrid material approach is proposed by …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 652–668 Read article
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Mechanical Analysis and Advanced Manufacturing of Eco-Friendly Groundnut Shell Powder Reinforced Epoxy Composites
Abstract: Polymer composites reinforced with natural materials are gaining significant attention because of their eco-friendly nature, cost-effectiveness, and favorable mechanical properties. This research explores the creation and mechanical analysis of epoxy composites strengthened with groundnut shell powder (GSP), exploring both untreated and benzoyl chloride-treated GSP variations. The research emphasizes utilizing agricultural waste material while achieving enhanced mechanical properties through surface modification and advanced fabrication techniques. The composites were manufactured using the …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 174–185 Read article
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AI-Assisted Defect Detection in Polymer Composite Insulators Using an Optimised Ensemble Deep Learning Framework for Structural Health Monitoring
Abstract: Polymer composite insulators, particularly those made from silicone rubber and epoxy resins, are increasingly adopted in high-voltage transmission systems due to their superior electrical insulation, lightweight design, hydrophobicity, and environmental durability. Despite their advantages, these materials are susceptible to surface degradation, mechanical cracking, and flashover under prolonged exposure to environmental pollutants, thermal stress, and electrical aging. Accurate, real-time condition assessment of these composite insulators is critical for ensuring operational safety, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 253–261 Read article
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Development of Polymer–Micro-Aluminum Composites for Lightweight Engineering Applications
Abstract: This research focuses on the systematic development of polymer–micro aluminum composites, with polypropylene (PP) and epoxy selected as representative polymer matrices. Micro aluminum fillers in the range of 5–25 wt.% were incorporated through melt blending (PP) and casting (epoxy), and the resulting composites were evaluated in terms of mechanical performance, microstructural integrity, and crystalline characteristics. Tensile strength of the composites increased significantly, from 31 MPa in neat PP to 44 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1–12 Read article
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Polymer Matrix Characterization and Interfacial Engineering in Bamboo/Sisal/Chopped Mat Hybrid Fiber Composites
Abstract: The present investigation focuses on the characterization of polymer matrices and the interfacial behavior of bamboo, sisal, and chopped strand mat (CSM) fiber-reinforced epoxy composites. The work aims to understand how natural fibers influence the curing, thermal, and adhesion properties of hybrid composite systems. Experimental analyses were carried out using differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA), and Fourier transform infrared spectroscopy (FTIR) to evaluate curing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 123–135 Read article
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Comprehensive Review of Composite Materials: Classification, Manufacturing Methods, Mechanical Behavior, Failure Modes, and Emerging Applications
Abstract: Composite materials have emerged as one of the most significant classes of engineered materials due to their ability to deliver high strength to weight ratios, enhanced durability, and tailored multifunctionality. Over the past two decades, rapid progress in polymer chemistry, advanced reinforcement architectures, additive manufacturing, and automated fabrication has expanded the applicability of composites across aerospace, automotive, biomedical, civil, and renewable energy sectors. This paper provides a comprehensive review of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 923–939 Read article
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Electromagnetic and Dielectric Performance of Polymer–Ceramic Composite Substrates for Fractal-Based IoT-Antenna Fabrication
Abstract: Polymer–ceramic composite substrates play a crucial role in determining the electromagnetic performance, mechanical stability, and thermal reliability of radio-frequency devices. In this work, a polymer-based composite substrate is systematically investigated for its suitability in compact IoT and RFID antenna applications. A fractal-structured antenna is employed as a functional test platform to evaluate the dielectric behavior, impedance characteristics, and radiation efficiency of the composite substrate. Novelty of the proposed reader antenna …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1518–1534 Read article