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27 articles for “Effect of welding speed”
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Effect of welding speed on aluminium alloy(2024) to copper welded joint produced by friction stir welding
Abstract: Friction stir welding has a very high importance in the field of thermomechanical processing. The materials which are used to weld by this process are mainly aluminium alloys which are easily available in the market. Since copper has been the material used for decades in the field of power supply due to its good conductivity it is still being used, need and reliability of the joining or connecting the two …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 3, 2018 · pp. 17–23 Read article
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Combined Effect of Welding Speed and Tool Pin Profiles on Tensile properties of FSWAA6061-T6 Joint
Abstract: Friction stir welding is a solid state welding process for joining two similar and dissimilar materials, in which non-consumable tool with rotary motion along with transverse motion with intimate contact to weld coupon generates sound joint. In this study, tool rotation speed, tool travel speed and tool pin profile are taken to know their effect on mechanical properties of AA6061-T6. The main objective for this research is to evaluate the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 1, 2017 · pp. 24–31 Read article
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Effect of tool Rotation Speed on Aluminium alloy (2024) to Copper Welded Joint Produced by Friction Stir Welding
Abstract: AbstractFriction stir welding has a very high importance in the field of thermomechanical processing. One of the main reasons of this vast application of friction stir welding is that the weld obtained by this process is light in weight. The materials which are used to weld by this process are mainly aluminium alloys which are easily available in the market. Since copper has been the material used for decades in …
Published in Journal of Thermal Engineering and Applications · Vol. 5, Issue 3, 2018 · pp. 18–23 Read article
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Mechanical and Micro-structural Properties of Friction Stir Welded Dissimilar Joints of Aluminium Alloys
Abstract: Abstract In this work, the microstructure and mechanical properties of friction stir welded dissimilar joints of 6101-to-6063 aluminium alloys were evaluated. Tool with round pin profile was fabricated of high speed steel material which was suitable for friction stir welding of aluminium alloys. Under monotonic tensile loading, an increase in the joint strength was observed with the increase in the tool rotational speed. The micro-hardness of friction stir zone increased …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 2, 2017 · pp. 16–22 Read article
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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Influence of Different Fluxes on the Angular Distortion of A-TIG Welded 316L Steel Plates
Abstract: The conventional Tungsten Inert Gas (TIG) welding process is an autogenous welding process primarily used to weld thin metal sheets in the food processing and chemical industry. The process can weld almost all engineering materials but suffers from the limitation of slow speed and inability to weld thick sections. With the development of A-TIG welding, some of the drawbacks of traditional TIG welding have been addressed, where the activated flux …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 99–103 Read article
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Minimization of distortion during Gas Metal Arc welding process used for hydraulic shearing machine pressure plate square
Abstract: The Gas Metal Arc Welding process is widely used in many appliances because of its versatility. The change of shape and dimensions that occur after welding is known as distortion that leads to undesirable results. And to overcome this, it requires reducing the distortion within the limits. A large number of resources are used recently for reworking the weld. But it causes higher cost of production and delay for completing …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 33–43 Read article
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Effect on Welding Parameters on FSW of Aluminium Alloys 7075 T6 with Varying Tool Geometry
Abstract: The present study is to investigate effect of tool pin profile over the friction stir welding of aluminium alloys 7075 T6. The welding process is to be conducted on varying the welding process parameters such as tool rotation speed (rpm), welding speed (mm/min) and tool pin profile. In this work, tensile strength tool rpm increase UTS in FSW joint decease up to certain level, including effect tool rpm on weld …
Published in Journal of Production Research & Management · Vol. 7, Issue 3, 2017 · pp. 27–32 Read article
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Multi Response Optimization in Friction Stir Welding Al 7075/SiC/10% Metal Matrix
Abstract: The aim of this investigation is to determine the effect of Friction Stir Welding process parameters such as tool rotational speed, weld speed, tilt angle and tool geometry on Al7075/10%wt./SiC Metal matrix Composite. Composites were prepared by the mechanical stir casting process. L27 orthogonal array was chosen for the experimental design. The response characteristics as tensile strength (UTS ) and hardness (VHN) were measured and optimized with Taguchi based grey …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 1, 2018 · pp. 30–38 Read article
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Analysis of Process Parameters for Dissimilar Metal Welding Using MIG Welding: A Review
Abstract: The base on which automobile engine is placed is called trolley. Trolley is a type of structure in which various support parts like main channel, support channel, shaft-bar, hook angle, handle etc. are connected by using MIG welding process. Trolley has a capacity to place 18 kg engine weight, and is made of two metal parts i.e. mild steel and hot rolled steel (i.e. MS, HR). The paper deals with …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 2, 2016 · pp. 38–41 Read article
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Impact of Tool rotating speeds on the Mechanical characteristics of dissimilar friction stir-welded AZ80A-Mg – AA6061-Al joints
Abstract: In this investigation, separate AA6061-Al and AZ80A-Mg alloy plates were effectively joined through stir welding with friction. We looked closely at the weld joints' characteristics, especially their mechanical aspects. In the experiment, here were multiple tool rotating rates (rpm) of 800, 1000, 1200, 1400, and 1600 used. A cylindrical pin-equipped tool featuring a tapered profile was utilized, inserted into the AA6061 alloy plate is offset by 0.5 mm, while maintaining …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 161–168 Read article
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A Review on an Investigation on the Effect of Immersed Medium in Friction Stir Welding of Aluminium Alloys (AA 6061-T6)
Abstract: Friction stir welding is solid state welding technology used for welding of low melting point metals such as Al, Mg and its alloys. FSW process can be controlled by different parameters like rotational speed, feed rate and welding medium. In this process, a cylindrical non-consumable tool, with a profiled probe (pin) rotating about its own axis is slowly plunged into the abutting edges of work pieces rigidly clamped to a …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 1, 2017 · pp. 9–16 Read article
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Corrosion behavior of Friction stir welded aluminum alloys: A review
Abstract: A review on corrosion behavior of Friction Stir Welded aluminum alloys has been presented. Objective of the work is to discuss the behavior of Friction Stir Welded aluminum alloys under chloride environment. The variation of corrosion potential and corrosion rate for the welded portion and base metal and within the welded region for various zones like weld nugget, HAZ and TMAZ has been studied. Alloys of series 2XXX, 5XXX, 6XXX …
Published in Journal of Materials & Metallurgical Engineering · Vol. 9, Issue 1, 2019 · pp. 20–26 Read article
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A Review on Process Parameter Optimization of TIG Welding of SS316
Abstract: In this audit paper the creator needs to decide the effect of different welding parameters on the weld dot of SS316 welded joint. In this examination the diverse method is utilized to upgrade the distinctive welding parameters like speed, current, gas stream rate on the quality of the material. The outcome demonstrates that speed is the best variable to have most noteworthy twist quality; and current is utilized to get …
Published in Journal of Production Research & Management · Vol. 5, Issue 3, 2015 · pp. 34–38 Read article
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Examining Experimentally the Impact of Spot-Welding Process Variables on Metal Matrix Composites
Abstract: Metal matrix composites work in concert with reinforcement to improve the material's qualities. Reliability in joining metal matrix composites using traditional methods is challenging. Friction Stir Welding has demonstrated the ability to solve numerous issues that arise in traditional welding procedures. Initially, the Friction Stir Welding (FSW) welding procedure produced metal seams that were solid. Additionally, FSW was expanded to join MMCs and their alloys. The purpose of this review …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 193–201 Read article
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Analysis of Friction Stir Welded Aluminum Alloys 2014 and 8011
Abstract: In this work we investigated friction stir welding of Aluminum Alloy 2014, Aluminum Alloy 8011. The major defects occurring while friction stir welding are tunnel effect, poor tensile strength, uneven material flow. The main causes for these defects are improper selection of welding parameters. The major welding parameters considered in Friction stir welding are spindle rotational speed (rpm), tool travel speed (mm/min) and tool angle (degree).In this work steps are …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 1, 2015 · pp. 12–17 Read article
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A Review: Distortion Control in 20MnMoNi55 Material Using GTAW and SAW Process
Abstract: Gas tungsten arc welding (GTAW) is high quality and high precision welding process which is suitable for welding thin metals. Inert gases such as helium and argon, carbon dioxide, nitrogen etc. are used as shielding gases to prevent the weld bead from air, dust and other contaminations in welding. There are so many welding process parameters affecting the weld quality in GTAW. Important process parameters which mainly affect the weld …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 3, 2016 · pp. 34–38 Read article
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Effect of Welding Parameters on Microstructure and Mechanical Properties of Friction Stir Welded AA6061-T6 Joints
Abstract: Friction stir welding is a solid state joining process capable of joining similar and dissimilar materials, initially developed for joining of aluminium alloys. In the present work, the effect of friction stir welding parameters on the microstructure and mechanical properties of aluminium joints is studied. An attempt has been made to investigate the weldability of Al6061-T6 alloy using high speed steel tool in friction stir welding machine. Dye penetration test …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 1, 2019 · pp. 10–16 Read article
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Experimental Investigation of Aluminum Alloy 8010 by Friction Stir Welding
Abstract: A solid state welding method called friction stir welding (FSW) is used to fuse metals and alloys that are challenging to fuse using traditional fusion welding. The effects of tool pin and shoulder diameter on joining the aluminum alloy Al 8010 were examined in this study. The basis material for combining single butt-welded joints is a plate with a thickness of 6 mm. The welding was carried out on the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 3, 2024 · pp. 14–19 Read article
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Optimization of Process Parameters for Cu90Ni10 Alloy Processed by Wire Arc Additive Manufacturing (WAAM) Using an L9 Orthogonal Array
Abstract: Abstract Wire Arc Additive Manufacturing (WAAM) has gained significant attention in recent years as a promising technique for producing complex metallic components. This study focuses on the processing of Cu90Ni10 alloy using WAAM and employs an L9 orthogonal array to optimize the mechanical properties of the resulting components. Cu90Ni10 alloy is known for its excellent corrosion resistance and electrical conductivity, making it a critical material in various industries, including aerospace …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 292–301 Read article