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164 articles for “Casting”
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Squeeze Casting of Hybrid Aluminum Matrix Composites: A Critical Review of Process Optimization, Reinforcement Strategies, and Performance Outcomes
Abstract: Increasing demand for lightweight, performance-oriented components in automotive, aerospace, and defense industries has driven advancements in squeeze casting, a hybrid technique merging forging and die-casting advantages to produce near-net-shape aluminum matrix composites (AMCs) with superior mechanical-tribological properties. This review critically examines the interplay of process parameters (e.g., squeeze pressure: 70–150 MPa, melt temperature: 650–800°C), reinforcement characteristics (volume fraction ≤10%, particle size: 10–71µm), and interfacial engineering strategies (flux-assisted bonding, ultrasonic dispersion) …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 2, 2025 · pp. 52–60 Read article
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Characterization of Fracture Toughness of As-Cast Si-Mo- Cr Ductile Cast Iron
Abstract: In the present study, a Si-Mo-Cr ductile cast iron is developed by taking three different combinations, viz. Heat-1, Heat-2 and Heat-3 of the selective amount of silicon, molybdenum, copper and chromium. For fracture toughness characterization, the specimens are prepared from the samples in "as-cast" conditions. The value of static fracture toughness obtained from the experiments for the specimen of Heat-2 with a fatigue pre-crack is 54.49 MPa√ , whereas, for …
Published in Journal of Polymer & Composites Read article
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A Review: Advancements and Applications of Investment Casting Technology in Aerospace Industries
Abstract: A conventional method for producing intricate and superior metal components is investment casting. It utilizes a wax pattern, a refractory shell, and molten metal to create a near-net-shape product. This method has been around for more than 5,000 years and is still relevant in various industries today, especially in aerospace. Investment casting, also known as lost-wax casting, is essential to the aerospace industry's ability to produce complex, high-performance parts. The …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 1, 2025 · pp. 61–66 Read article
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Influence of Aspect Ratio on the Mechanical and Tribological Properties of Vertical Centrifugal Cast Aluminium Silicon Alloy
Abstract: To get a sound cast of precise shape and size in the vertical centrifugal casting process, the flow behavior of the melt and process parameters such as aspect ratio of the mould, rotating speed, volume fraction, etc. must be optimized. The optimal parameters of the vertical centrifugal casting process derived from past cold modelling studies in casting of Al-12%Si alloy are investigated in this paper. Casts were obtained using 7 …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 104–111 Read article
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Decoding Trauma, Identity, and Resilience to Caste-based Oppression in Premanand Gajvee’s Kirwant
Abstract: Dalit literature, deeply rooted in political reform and personal confession, often explores societal and individual challenges stemming from the Ambedkarite movement's rebellion and efforts. Premanand Gajvee, a celebrated Marathi playwright and poet, a seminal figure in Dalit literature, is celebrated for his contributions to the Dalit Theatre of Protest. His play Kirwant, inspired by the real-life issues of lower-caste Marathi Hindu Brahmins, critiques societal flaws. This study focuses on the …
Published in Emerging Trends in Languages · Vol. 1, Issue 2, 2024 · pp. 14–20 Read article
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Impact of Mould Material on Microstructure and Mechanical Properties of Aluminium Castings: A Comparative Study with Aluminium Matrix Composites
Abstract: Casting has a wide industrial usage because it allows manufacturing complicated forms even at a comparatively low cost. Issues like transfer of heat through the interface of the mould and the metals, the rate of solidification, and the characteristics of the mould material have a powerful impact on the quality of cast products. This study measures the influence of various mould substances on the mechanical characteristics of aluminium castings. Sand, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 9–18 Read article
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Gypsum Addition in Moulding Sand to Manufacture Defect Free Tin Castings
Abstract: Sand molding is a versatile casting process that provides freedom of design with respect to size, shape, and product quality. Plaster casting is similar to sand molding process except that a plaster is substituted instead of sand. Plaster compound is composed of gypsum, which strengthens the mould. Parts made by this process are gears, valves, fittings, tooling, and ornaments. The finished product of plaster casting has a very high surface …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 2, 2023 · pp. 7–15 Read article
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Exploring the Mechanical Characterization and Microstructural Properties of the Varying Weight % of Nano Boron Carbide (nB4C) Reinforced Al2024 composites using the Vacuum-Assisted Stir Casting Method
Abstract: In this investigation the stir casting technique is utilized to fabricate Al2024-B4C nano composites. The nanoB4C particles used in the reinforcement material have a particle size of 50 nm and variable weight percentages. In Al2024 composites, boron carbide reinforcement is included at weight percentages ranging from 0% to 3%, with a 1% interval between each percentage addition. Following the casting process, the samples were prepared for microstructural and mechanical evaluation …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 394–404 Read article
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Injection Parameters Setting in High-Pressure Die Casting
Abstract: The advancement of science and processing technology is highly essential for the development of human civilization for a better life. Mass production leads to the availability of goods at a lesser price. Aluminium die-cast components are widely used in the automobile, aerospace, and consumer goods market. Proper process parameters are required to produce components with minimum rejections and scrap. This paper studies optimum injection parameters to produce components without defects. …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 135–142 Read article
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Corrosion and Corrosion Protection of Cast iron due to Bio-organism
Abstract: Cast iron is a high tensile strength metal. It is generally used for making tools, pipe fitting, electrical fitting equipment and rail track. It interacts with corrosive substances to develop electrochemical cell on their interface. Corrosive substances are acids, bases, salts, bio-wastes, particulates and pollutants. These substances produce hostile medium for materials. These harmful wastes discharge by industries, households, agricultural, urbanization, development of infrastructure, construction works, thermal power stations, hydropower, …
Published in Journal of Modern Chemistry & Chemical Technology · Vol. 16, Issue 2, 2025 · pp. 105–114 Read article
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Experimental Investigations on Aluminium Composites Materials Using Stir Casting Process
Abstract: In physical operations, accoutrements in motorcars and aeronautical machine factors, aluminium and its alloys are extensively used. In this study an effort is made to ameliorate the properties of aluminium essence matrix compound (A356) for manufacturing of machine rudiments taking High Tensile strength, Hardness, Wear resistance and low coefficient of friction, aluminium alloy (A356) reinforced with aluminium oxide, graphite and silicon carbide. In the current work, A356 as base metal …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 302–323 Read article
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Influence of Tib2 Wt. % on the Microstructural and Mechanical Properties of In-Situ Processed Stir-Cast Metal Matrix Composite of Al-6061
Abstract: Currently, there is an increasing trend in the automotive and aerospace industries towards the adoption of lighter and stronger materials to reduce weight and enhance fuel efficiency. Metal matrix composites must be developed in order to increase the overall performance of automobiles and aircraft as a result of this transition. Among the various composite materials employed, Aluminium Matrix Composites (AMCs) are frequently utilised to meet stringent industrial requirements. The purpose …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 655–661 Read article
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Enhancement of Mechanical Properties in Eutectic Al-Si Alloy Matrix Composites Reinforced with Kyanite and Graphite via Stir Casting
Abstract: The purpose of this work is to enhance the mechanical performance of a eutectic Al–Si alloy by incorporating hard ceramic (kyanite) and soft solid lubricant (graphite) reinforcements using a liquid-state stir casting route. Metal matrix composites were fabricated with kyanite contents of 2, 4, and 6 wt.% and a constant 2.5 wt.% graphite. Their microstructures and mechanical properties were systematically evaluated. The microstructure was examined using optical microscopy and energy …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 90–100 Read article
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Investigation of Microstructural and Tensile behaviour of stir-casted Al5052-based Composites with nano-reinforcements
Abstract: Aluminium-based composites have gained popularity in the aviation, automotive, and marine sectors as a result of their exceptional strength-to-weight ratio and also due to resistance to wear and corrosion. The current investigation involves the examination of the microstructural and tensile behaviour of stir-casted Al5052-based composites. The nanoparticles of 1% titanium diboride and 1% zirconia were added as reinforcement materials. To better understand the microstructure of the composite specimens, scanning electron …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 1–7 Read article
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Microstructural Characterisation and Analysis of Mechanical Behaviour of Hybrid AA 7075/7178 Fabricated Using Die Casting Technique
Abstract: AA are being increasingly used in the field of structural engineering owing to their desirable mechanical properties coupled with their recyclable and sustainable nature, thus contributing significantly towards reduction of carbon footprints and development of circular economy. Till date numerous research projects have been prompted to investigate the structural performance of aluminium alloy structures and develop alternatives with enhanced performance parameters. AA 7xxx (Al-Zn-Mg-Cu) are being widely used in variety …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 441–451 Read article
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Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article
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Composite Fabrication by Stir-Cast for Al C355.0 With Particulates Hematite Reinforcements at Different Weight Percentages in Copper Chills with and Without Water Circulation for Mechanical and Fatigue Performance
Abstract: This study investigates the fabrication of aluminum matrix composites using the stir casting method to analyze the mechanical characterization and fatigue behavior of Al C355.0 composites reinforced with varying weight percentages of hematite particulates. The hematite content was systematically adjusted from 0 wt. % to 12 wt. % in 3 wt. % increments, with the presence of constituent elements confirmed through Energy Dispersive Spectroscopy (EDS). The incorporation of hematite reinforcement …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 324–336 Read article
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Enhanced Mechanical and Tribological Performance of Magnesium–Boron Carbide Composites Fabricated via Stir Casting for Lightweight Structural Applications
Abstract: This study investigates the fabrication and evaluation of properties of magnesium (Mg) matrix composites reinforced with boron carbide (B₄C) for lightweight structural applications. Stir casting was employed to incorporate B₄C particles at varying weight fractions (0%, 3%, 6%, and 9%) into the magnesium matrix. The influence of B₄C on density, porosity, hardness, tensile strength, and wear resistance was systematically examined. Theoretical density increased from 1.74 g/cm³ (pure Mg) to 1.88 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 29–39 Read article
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AL6061/Al2O3-Ash Reinforced Composites: An Experimental and Statistical Study Using Ultrasonic Stir Casting
Abstract: This study presents an experimental investigation on the influence of fly ash particle size on the mechanical properties of aluminum alloy (Al6061) composites fabricated through Ultrasonic Assisted Stir Casting. Fly ash, a low-cost and low-density by-product of thermal power plants, has emerged as an effective reinforcement material due to its excellent fluidity, high filling capability, and ease of processing. It has been increasingly utilized in metal, polymer, and rubber composites …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1123–1133 Read article
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Mechanical Characterization of Al6061 Hybrid Composites Reinforced with Boron Carbide and Fly Ash via Stir Casting
Abstract: The growing demand for lightweight, cost-effective, and high-performance materials in structural and automotive sectors has accelerated the development of hybrid metal matrix composites (HMMCs). This study investigates Al6061 alloy as the matrix material, reinforced with varying weight fractions of boron carbide (B₄C), a high-hardness ceramic, and fly ash, an economical industrial byproduct, to assess their synergistic effects on mechanical properties. Hybrid composites were synthesized using the stir casting technique to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1711–1719 Read article