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49 articles for “Aluminium alloy”
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Superplasticity Behavior of Aluminium Alloys Through FSP: A Review
Abstract: Friction Stir Processing (FSP), an advanced modification of Friction Stir Welding (FSW), has emerged as a highly effective technique for fabricating surface composites with superior mechanical and metallurgical properties. FSP enhances the microstructure and superplastic behavior of materials, particularly aluminium alloys, by subjecting them to high strain rates at relatively low temperatures. This review paper critically examines the development and optimization of FSP for aluminium alloys, emphasizing key factors such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 65–77 Read article
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An Experimental Investigation on Surface Roughness of Laser Beam Machining of Aluminium Alloy
Abstract: Laser beam machining (LBM) is a cutting-edge technique widely utilized for precision machining of advanced materials. This experimental investigation focuses on the surface roughness of aluminum alloy (Al 6061) during LBM. The study systematically examines the impact of process parameters such as laser power, cutting speed, and gas pressure on surface roughness (Ra). The significance of surface roughness in determining the quality and functionality of machined components is emphasized. The …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 82–104 Read article
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Rotational Speed Influence on Weld Temperature in Friction Stir Lap Joint of Aluminium Alloy 6061 Using Numerical Simulation
Abstract: The weld quality assessment in friction stir welding depends on the choice of suitable weld parameters. Rotational speed is one such parameter. The study utilizes a computational fluid dynamics model to examine the influence of various rotational on the workpiece and weld interface temperature. The workpiece selected for this study is an Aluminium Alloy 6061, while the tool employed is a truncated conical pin tool featuring a conical shoulder in …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 235–245 Read article
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Thermal Interaction Analysis Between Flexible Magnetic Abrasive Brush and Aluminium Alloy During Single-Pole MAF
Abstract: Magnetic Abrasive Finishing (MAF) is a precision surface‐finishing approach that employs magnetic abrasive particles (MAPs) within a managed magnetic field to eliminate micro-level material and enhance surface condition. In the finishing process, the friction created between the workpiece and the flexible magnetic abrasive brush (FMAB) leads to heat accumulation, which may badly affect the surface integrity. This study focuses on investigating the temperature distribution at the FMAB–workpiece interface to decrease …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1906–1918 Read article
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A Review Paper on Friction Stir Processing on Aluminium Alloys
Abstract: Friction stir processing is a step from friction stir welding, targeted at surface modification through improving the local microstructure via localized plastic deformation. The tool consists of a rotating mechanism incorporating a shoulder and pin that are inserted into the material, traversing the designated area. When the tool's shoulder and the workpiece make contact, friction develops, generating heat that produces plastic deformation. This localized plastic deformation and heat impact result …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 2, Issue 1, 2024 · pp. 1–8 Read article
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Numerical Studies on Deep Drawability of the Aluminium Alloy, AA6082 and Parameters Affecting It
Abstract: Deep drawing is a metal forming operation used for manufacturing sheet-metal components for application in the automobile, aerospace, and packaging industries. The objective of the present work was to study the various parameters influencing the drawability of AA6082. The deep-drawing process was modeled and simulated in Ls-Dyna Pre-Post(R) V4.6.17 software. The tensile test was performed according to the ASTM-E8M standard on AA6082-T6 material and subsequently annealed to attain higher ductility. …
Published in Journal of Polymer & Composites Read article
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Deformation and Densification Behaviour of Sintered Aluminium Alloy and Chromium Carbide Metal Matrix Preforms
Abstract: This paper presents comprehensive experimental results focused on the deformation and densification behavior of sintered AA2618 - 2% Cr3C2 metal matrix preforms. The study specifically examines preforms with varying aspect ratios subjected to a cold upsetting process. To create the powder preforms, an initial theoretical density of 89% was achieved using a cylindrical die on a 600 kN hydraulic press. The sintering process was conducted in an electric muffle furnace, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 125–131 Read article
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Influence of Aspect Ratio on the Mechanical and Tribological Properties of Vertical Centrifugal Cast Aluminium Silicon Alloy
Abstract: To get a sound cast of precise shape and size in the vertical centrifugal casting process, the flow behavior of the melt and process parameters such as aspect ratio of the mould, rotating speed, volume fraction, etc. must be optimized. The optimal parameters of the vertical centrifugal casting process derived from past cold modelling studies in casting of Al-12%Si alloy are investigated in this paper. Casts were obtained using 7 …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 104–111 Read article
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Automotive Aluminium Advancements: Driving Efficiency and Performance in Manufacturing
Abstract: Due to the special qualities of aluminum and its alloys, aluminum is one of the most versatile materials used in engineering and construction. Its electrical and thermal characteristics are good, and it reflects light and heat well. It is highly corrosion-resistant under many service conditions. Besides, it is soft, ductile and possesses lower specific gravity. It can be cast and worked into almost any form and can be given a …
Published in International Journal of Manufacturing and Production Engineering · Vol. 1, Issue 2, 2023 · pp. 20–24 Read article
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Investigation of Process Specifications on Friction Stir Welded Aluminium 5083 and 6082 Alloys
Abstract: Aluminium 5083 alloys were mainly used for naval based applications because of better corrosion resistance feature. Similarly aluminium 6082 alloy being a structurally significant material found its applications in construction sector. Fusion welding of these two heterogeneous alloys is bit hard, since it evolves many defects. Present Investigation deals with two cases of distinct alloys through FSW process. Case 1 represents 31 experimental trails performed by 5 various tool pin …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 1–11 Read article
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Experimental Investigation of Hardness of FSW Al 5083 Alloy for Naval and Marine Application
Abstract: Friction stir welding (FSW) is a relatively novel method of solid-state joining. This connecting method is adaptable, environmentally benign, and low-energy. The present study focuses on hardness testing on welded butt joints, introducing the Friction Stir Welding procedure on aluminium alloys Al 5083, which are known for their remarkable performance in severe conditions. It is widely used in naval and marine applications due to its excellent resistance to seawater damage. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 227–236 Read article
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Investigation, Fabrication and Testing of Spur Gear Using Composite Material
Abstract: Composite materials constitute one of the favorable, efficacious material zones for tomorrow’s sustainable future through identification of materials with higher strength to weight ratio. A composite material is combination of two or more different materials with varied qualities that work together to create a material that is better than the sum of its parts. Therefore, finding some alternative material for various mechanical applications to accelerate the Indian composite industry is …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 2, 2025 · pp. 1–8 Read article
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Effect of Graphite and Titanium Dioxide on Mechanical Properties and Wear Behavior of Al based HMMCs
Abstract: Aluminium Metal Matrix Composites (MMC) is beneficial in a diversity of applications of engineering, particularly due to their strength while being lightweight. The intention of this paper is to develop a Hybrid Metal Matrix Composite (HMMC) using base metal aluminium alloy which is reinforced with different wt% of Graphite and Titanium Dioxide and then study the different mechanical properties like microstructure analysis, tensile strength, hardness, and wear behavior of HMMC …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 20–30 Read article
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Effect of Carbon Fiber on Mechanical Properties and Corrosion Behavior of Aluminium-6061 for Aerospace Applications
Abstract: Composite materials have brought about a revolution in numerous industries due to their superior mechanical, electrical, and thermal properties. As a result, composites have emerged as a promising class of materials. In the present experimental study, we will compare sandwiched composite panels made from aluminum 6061 alloy and aluminum-carbon fiber-reinforced polymer (CFRP) with varying load-carrying capacities in terms of their mechanical properties and corrosion behavior. These specimens are prepared using …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 154–159 Read article
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Advanced Quantitative Analysis of Dynamic Recovery during Warm Working of FCC Alloys
Abstract: Metal working processes of warm working require an advanced quantitative analysis of dynamic and static recovery of dislocations to control microstructures and crucial shape forming properties. Feasibility of dynamic recovery by thermal glide and static recovery by climb of constricted jogs, applicable to ausforming, nano bulk forming by SPD and normalizing has been addressed to design new steels, used for hulls, and tribologically superior bearings. Predictive dislocation recovery analysis shows …
Published in Journal of Materials & Metallurgical Engineering Read article
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Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
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Multi Objective Optimization of Aluminium (AA6061-SiC-Flyash) Metal Matrix Composites using TOPSIS Method
Abstract: Metal Matrix Composites (MMCs) have significant interest due to their superior mechanical properties, including improved strength, hardness, and fracture resistance. This study investigates the optimization of the mechanical and fracture behaviour of casted AA6061-SiC-Fly Ash (FA) MMCs using the TOPSIS method. Silicon carbide(SiC) and fly ash (FA) reinforcements, with different weight percentages of 5%, 10%, and 15% were fabricated through sand casting method. Total 10 combinations of composites are prepared …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 459–469 Read article
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Experimental and Numerical Investigation of Corrosion-Induced Failures in Copper-Tin Alloy (Cu-Sn) and Aluminum-Magnesium Alloy (Al-Mg) Connectors: A Stress–Corrosion Coupling Analysis
Abstract: The utilization of an integrated experimental and finite element modelling (FEM) methodology, this study investigates the degradation and failure mechanisms in polymer composite electrical connectors exposed to aggressive environmental conditions. Epoxy- and polyamide-based composites, reinforced with carbon and glass fibers, were subjected to accelerated salt spray and humidity–temperature cycles to simulate prolonged outdoor exposure. Electrochemical and environmental aging experiments revealed that chloride ions and moisture ingress were responsible for matrix …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 366–379 Read article
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Composite Solutions for Sustainable Mobility: Aluminum Alloy, Carbon Fiber, and Graphene in Chassis Frame Design
Abstract: This study describes the design and analysis of a chassis frame made of carbon fibre, graphene, and aluminium alloy composite materials. A frame must be able to sustain vibration, shocks, and bending and torsional pressures. This piece of work uses a rectangular cross-sectional area to design a frame. After that, the simulated chassis is taken for investigation using composite materials such as aluminium alloy and carbon fibre reinforced with graphene. …
Published in International Journal of Solid State Innovations & Research · Vol. 1, Issue 2, 2023 · pp. 1–7 Read article
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Fabrication and Mechanical Characterization of Hybrid Metal Matrix Composite Castings
Abstract: This work investigates and addresses the casting of a novel hybrid composite material with tungsten carbide and aluminum-silicate particles mixed at varying weight fraction rates. Production of hybrid composite has some advantages if it is processed by near net shape techniques. The simplest method for dealing with this hybrid composite is the turbulence produced by the vortex agitating technique. The vortex mixing method is used in this study to create …
Published in Journal of Experimental & Applied Mechanics · Vol. 15, Issue 3, 2024 · pp. 32–38 Read article