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20 articles for “Al6061/Al7075”
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Mechanical Properties of Al6061-Al2O3 Metal Matrix Composite Using Die Casting Technique
Abstract: 6061Al - Al2O3 Metal matrix composites are applied as conventional materials in the domain of aerospace, automotive and marine applications to enhance the physical properties. The present work aimed to prepare metal matrix composite using 6061Al as the matrix material. Particulates of Al2O3 with 40 µm were reinforced using die casting technique. Further level of reinforcement is being varied from 0-16wt% in steps of 4wt%. Microstructural characterization has been conducted …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 3, 2018 · pp. 11–20 Read article
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An Experimental Investigation on the Characterization of Al6061-Polymer Adhesive Joint by Design of Experiment
Abstract: Aluminium alloys and polymers are the light-weight materials extensively used in structural, aero-space, automobile and marine applications. Al6061 alloy and nylon 6 were joined through the adhesive bond and their characteristics were analyzed. However, joining of these dissimilar materials for the evolution of hybrid engineering structures were complex because of their difference in physical, chemical and mechanical behaviours. The Taguchi’s, Design of Experiment were conducted on the various mixture of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 206–219 Read article
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Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article
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A Study of Macrostructure and Wear Behavior of AL7075-B4C MMC Using DoE Method
Abstract: Metal matrix composites are advanced materials produced by combining two or more constituents. In that the major phase called matrix alloy and the other is, generally, ceramic reinforcement. AA7075- B4C Composites are popular in automotive, aerospace and defense fields because of their high strength-to-weight ratio, wear resistance, etc. Present work is focused on the study of wear behavior of Aluminum 7075 Alloy with B4C composites prepared by using Stir Casting …
Published in Trends in Mechanical Engineering & Technology · Vol. 9, Issue 2, 2019 · pp. 25–32 Read article
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Microstructural, Mechanical and Strengthening Mechanisms of Al7075 Metal Matrix Composite with Al2O3 Nano Particle Processed Through Ultrasonic Cavitation Assisted Stir-casting
Abstract: In this investigation, we produced Al7075 matrix composites using a stir casting method enhanced by ultra-sonic cavitation, reinforcing them with nano-Al2O3 particles. The SEM microstructural analysis confirmed the presence of nano-Al2O3 particles in all the composites, showcasing their consistent particle size and reasonably even distribution within the matrix. Optical microscopic examinations revealed that the presence of nano-Al2O3 particles, along with the aggressive ultrasonic cavitation effect, resulted in grain refinement in …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 31–43 Read article
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Advancements In Al6061 Metal Matrix Composites: The Role of SiC, Al₂O₃, and Graphite Reinforcements in Enhancing Properties and Applications
Abstract: Al6061-based metal matrix composites (MMCs) reinforced with silicon carbide (SiC), graphite (Gr), and aluminum oxide (Al₂O₃) exhibit a unique combination of mechanical, thermal, and tribological properties, making them highly suitable for advanced engineering applications. SiC enhances hardness, wear resistance, and load-bearing capacity, while Al₂O₃ improves thermal stability and mechanical strength. Graphite provides self-lubricating properties, reduces friction, and lowers the composite's density, improving fatigue resistance. The synergy of combining these reinforcements …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 90–98 Read article
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Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article
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AL6061/Al2O3-Ash Reinforced Composites: An Experimental and Statistical Study Using Ultrasonic Stir Casting
Abstract: This study presents an experimental investigation on the influence of fly ash particle size on the mechanical properties of aluminum alloy (Al6061) composites fabricated through Ultrasonic Assisted Stir Casting. Fly ash, a low-cost and low-density by-product of thermal power plants, has emerged as an effective reinforcement material due to its excellent fluidity, high filling capability, and ease of processing. It has been increasingly utilized in metal, polymer, and rubber composites …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1123–1133 Read article
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Mechanical Characterization and Machinability Optimization of Stir-Cast Al6061–SiC Metal Matrix Composites
Abstract: This study presents the fabrication, mechanical characterization, metallurgical analysis, and machinability optimization of Aluminum 6061 reinforced with Silicon Carbide (SiC) metal matrix composites (MMCs) at three weight fractions: 5%, 7.5%, and 10%. Composites were manufactured using the stir casting technique, followed by comprehensive mechanical testing (tensile, hardness, and impact), optical microscopy, and scanning electron microscopy (SEM). Machinability was assessed through turning experiments on a lathe using an L9 Taguchi orthogonal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 833–848 Read article
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Mechanical Characterization of Al6061 Hybrid Composites Reinforced with Boron Carbide and Fly Ash via Stir Casting
Abstract: The growing demand for lightweight, cost-effective, and high-performance materials in structural and automotive sectors has accelerated the development of hybrid metal matrix composites (HMMCs). This study investigates Al6061 alloy as the matrix material, reinforced with varying weight fractions of boron carbide (B₄C), a high-hardness ceramic, and fly ash, an economical industrial byproduct, to assess their synergistic effects on mechanical properties. Hybrid composites were synthesized using the stir casting technique to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1711–1719 Read article
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Microstructural and Mechanical responses of Al6061 alloy matrix composite reinforced with yttria particles
Abstract: The increasing need for materials that can improve the overall performance of automotive and aerospace components has driven the development of composite materials. Aluminium Metal Matrix Composites (AMMC) have become a popular alternative due to their ability to satisfy the changing needs of industries. This study investigates the mechanical characteristics of AMMC (Aluminium Matrix Metal Composite) made using the stir casting method. The study examines the effects of different amounts …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 246–252 Read article
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Development and Characterization of Al2O3-SiC Graphite Reinforced Al7075 Hybrid Composite
Abstract: The aim of the present investigation is to carry out a study of mechanical properties of aluminium alloy (7075) reinforced with silicon carbide, aluminium oxide and graphite. This composite is produced by the vortex method. The constituents of the composite are mixed uniformly by stirring action. Due to rotation of a mechanical agitator, hence creating vertex by stirring of molten metal, then by adding ingredients, the product was produced. Then …
Published in Trends in Machine design · Vol. 6, Issue 2, 2019 · pp. 15–21 Read article
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Nanoparticle Reinforced Base Material Thermal Properties Using Numerical Model: A Review Paper
Abstract: Present paper deals with the review of the analysis of base materials thermal properties. Nanoparticles are reinforced into the base material to analyse their thermal properties using different numerical models. Mixture rule and Maxwell model are considered to analyse the thermal properties of Al6061/Al7075 base material thermal properties reinforced with silicon carbide, aluminium oxide and copper nanoparticles. From the analysis, it has been found that addition of the nanoparticles into …
Published in Journal of Production Research & Management · Vol. 9, Issue 2, 2019 · pp. 9–11 Read article
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Investigation of the independent and combined roles of Gr and ZrO₂ on strengthening behaviour of Al-7075 Composites
Abstract: This study investigates the effect of individual and hybrid reinforcements on the mechanical and microstructural behaviour of Al7075 composite fabricated using the 2-step stir-casting technique. Four compositions were made with the base Al-7075, Al-7075 3 weight % ZrO2, and Al-7075 3 weight % Gr as well as a hybrid composite Al7075 with 3 wt.% Gr, 3 wt.% ZrO2. 2-step stir-casting was used to increase the wettability of the particles, decrease …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1060–1075 Read article
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Effect of Welding Parameters on Microstructure and Mechanical Properties of Friction Stir Welded AA6061-T6 Joints
Abstract: Friction stir welding is a solid state joining process capable of joining similar and dissimilar materials, initially developed for joining of aluminium alloys. In the present work, the effect of friction stir welding parameters on the microstructure and mechanical properties of aluminium joints is studied. An attempt has been made to investigate the weldability of Al6061-T6 alloy using high speed steel tool in friction stir welding machine. Dye penetration test …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 1, 2019 · pp. 10–16 Read article
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Fabrication and Evaluation of Aluminum Hybrid Metal Matrix Composite via Powder Metallurgy Approach
Abstract: The growing demand for lightweight materials in modern automotive industries has spurred the development of Aluminum-based metal matrix composites (AMMC). Utilizing the powder metal-lurgy method for fabrication offers a cost-effective alternative to other methods. Composites of Al6061 with varying compositions of 6–18 wt% SiC (8 microns) and 6–18 wt% B4C (10 mi-crons) were prepared to assess their physical and mechanical properties. Scanning Electron Mi-croscope analysis revealed uniform dispersion of SiC …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 205–211 Read article
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Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
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Multi Response Optimization in Friction Stir Welding Al 7075/SiC/10% Metal Matrix
Abstract: The aim of this investigation is to determine the effect of Friction Stir Welding process parameters such as tool rotational speed, weld speed, tilt angle and tool geometry on Al7075/10%wt./SiC Metal matrix Composite. Composites were prepared by the mechanical stir casting process. L27 orthogonal array was chosen for the experimental design. The response characteristics as tensile strength (UTS ) and hardness (VHN) were measured and optimized with Taguchi based grey …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 1, 2018 · pp. 30–38 Read article
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Effect of Shock Waves on the Hardness of Graphene Reinforced Aluminium Composites
Abstract: The advantageous properties of Aluminium metal components have proved their suitability in the field of aerospace industry, naval, sports, and other structural applications. Its disadvantages like high wear rate, less hardness limits its application for some special applications. Graphene is an allotropic form of carbon which exhibits high tensile strength, better co-efficient of friction and an easily derivable material from the carbon which is abundantly available in nature. Reinforcement of …
Published in Journal of Polymer & Composites · Vol. 8, Issue 1, 2020 · pp. 32–38 Read article
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Optimization of Process Parameters of an Induction Furnace for Aluminium 6061 using Robust Design Approach
Abstract: Electric induction furnaces are extensively used in the foundry industries for the preparation of alloys and metal castings. The induction furnace works on the principal of electromagnetic induction. Some of the applications of induction heating include heat treatment, melting, surface treatment and in food industry. The detailed study about the working of an induction furnace was done. The induction furnace procured by mechanical department of our college is made by …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 1, 2017 · pp. 6–12 Read article