Search
10 articles for “Al6061”
-
An Experimental Investigation on the Characterization of Al6061-Polymer Adhesive Joint by Design of Experiment
Abstract: Aluminium alloys and polymers are the light-weight materials extensively used in structural, aero-space, automobile and marine applications. Al6061 alloy and nylon 6 were joined through the adhesive bond and their characteristics were analyzed. However, joining of these dissimilar materials for the evolution of hybrid engineering structures were complex because of their difference in physical, chemical and mechanical behaviours. The Taguchi’s, Design of Experiment were conducted on the various mixture of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 206–219 Read article
-
Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article
-
Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article
-
AL6061/Al2O3-Ash Reinforced Composites: An Experimental and Statistical Study Using Ultrasonic Stir Casting
Abstract: This study presents an experimental investigation on the influence of fly ash particle size on the mechanical properties of aluminum alloy (Al6061) composites fabricated through Ultrasonic Assisted Stir Casting. Fly ash, a low-cost and low-density by-product of thermal power plants, has emerged as an effective reinforcement material due to its excellent fluidity, high filling capability, and ease of processing. It has been increasingly utilized in metal, polymer, and rubber composites …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1123–1133 Read article
-
Advancements In Al6061 Metal Matrix Composites: The Role of SiC, Al₂O₃, and Graphite Reinforcements in Enhancing Properties and Applications
Abstract: Al6061-based metal matrix composites (MMCs) reinforced with silicon carbide (SiC), graphite (Gr), and aluminum oxide (Al₂O₃) exhibit a unique combination of mechanical, thermal, and tribological properties, making them highly suitable for advanced engineering applications. SiC enhances hardness, wear resistance, and load-bearing capacity, while Al₂O₃ improves thermal stability and mechanical strength. Graphite provides self-lubricating properties, reduces friction, and lowers the composite's density, improving fatigue resistance. The synergy of combining these reinforcements …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 90–98 Read article
-
Mechanical Characterization of Al6061 Hybrid Composites Reinforced with Boron Carbide and Fly Ash via Stir Casting
Abstract: The growing demand for lightweight, cost-effective, and high-performance materials in structural and automotive sectors has accelerated the development of hybrid metal matrix composites (HMMCs). This study investigates Al6061 alloy as the matrix material, reinforced with varying weight fractions of boron carbide (B₄C), a high-hardness ceramic, and fly ash, an economical industrial byproduct, to assess their synergistic effects on mechanical properties. Hybrid composites were synthesized using the stir casting technique to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1711–1719 Read article
-
Mechanical Characterization and Machinability Optimization of Stir-Cast Al6061–SiC Metal Matrix Composites
Abstract: This study presents the fabrication, mechanical characterization, metallurgical analysis, and machinability optimization of Aluminum 6061 reinforced with Silicon Carbide (SiC) metal matrix composites (MMCs) at three weight fractions: 5%, 7.5%, and 10%. Composites were manufactured using the stir casting technique, followed by comprehensive mechanical testing (tensile, hardness, and impact), optical microscopy, and scanning electron microscopy (SEM). Machinability was assessed through turning experiments on a lathe using an L9 Taguchi orthogonal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
-
Microstructural and Mechanical responses of Al6061 alloy matrix composite reinforced with yttria particles
Abstract: The increasing need for materials that can improve the overall performance of automotive and aerospace components has driven the development of composite materials. Aluminium Metal Matrix Composites (AMMC) have become a popular alternative due to their ability to satisfy the changing needs of industries. This study investigates the mechanical characteristics of AMMC (Aluminium Matrix Metal Composite) made using the stir casting method. The study examines the effects of different amounts …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 246–252 Read article
-
Fabrication and Evaluation of Aluminum Hybrid Metal Matrix Composite via Powder Metallurgy Approach
Abstract: The growing demand for lightweight materials in modern automotive industries has spurred the development of Aluminum-based metal matrix composites (AMMC). Utilizing the powder metal-lurgy method for fabrication offers a cost-effective alternative to other methods. Composites of Al6061 with varying compositions of 6–18 wt% SiC (8 microns) and 6–18 wt% B4C (10 mi-crons) were prepared to assess their physical and mechanical properties. Scanning Electron Mi-croscope analysis revealed uniform dispersion of SiC …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 205–211 Read article
-
A Study on Fracture Sem Analysis by Optimization of FSW When a Composite Material Al 6061 Mixed with Fly Ash is Done with Cooper Using Anova Method
Abstract: The current study aims to examine how different parameters in friction stir spot welding influence hardness and tensile strength, while identifying the most suitable parameter combinations to enhance the overall quality of the fabricated components. The experimental work involves joining dissimilar materials, where one specimen consists of Aluminum alloy 6061 reinforced with 10% fly ash, and the other is a copper alloy. Various process conditions are altered during testing to …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article