Search
16 articles for “Al 6061 alloy”
-
Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article
-
Rotational Speed Influence on Weld Temperature in Friction Stir Lap Joint of Aluminium Alloy 6061 Using Numerical Simulation
Abstract: The weld quality assessment in friction stir welding depends on the choice of suitable weld parameters. Rotational speed is one such parameter. The study utilizes a computational fluid dynamics model to examine the influence of various rotational on the workpiece and weld interface temperature. The workpiece selected for this study is an Aluminium Alloy 6061, while the tool employed is a truncated conical pin tool featuring a conical shoulder in …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 235–245 Read article
-
Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
-
Fatigue Study of Friction Stir Welded and TIG Welded AA 6061 Alloy Similar Joints
Abstract: In this study, Al-Mg-Si alloy plates in 4 mm thickness that are particularly used for aerospace and automotive industries were welded using Tungsten Inert Gas (TIG) welding and Friction Stir Welding (FSW) methods as similar joints with one side pass with parameters of varying tool rotation, weld speed and 2.3 degree tool tilt angle. Tensile tests results showed high yield stress values for FSW joints. Micro Vickers hardness test gave …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 1, 2020 · pp. 12–21 Read article
-
A Review on an Investigation on the Effect of Immersed Medium in Friction Stir Welding of Aluminium Alloys (AA 6061-T6)
Abstract: Friction stir welding is solid state welding technology used for welding of low melting point metals such as Al, Mg and its alloys. FSW process can be controlled by different parameters like rotational speed, feed rate and welding medium. In this process, a cylindrical non-consumable tool, with a profiled probe (pin) rotating about its own axis is slowly plunged into the abutting edges of work pieces rigidly clamped to a …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 1, 2017 · pp. 9–16 Read article
-
Optimization of Milling Parameters Using Taguchi Method
Abstract: This paper discusses the use of Taguchi technique for minimizing the surface roughness in machining Aluminium 6061 alloy with carbide tool. The experimental study was carried out in a CNC vertical machining centre (VMC). The experiments have been planned using Taguchi’s experimental design technique. The machining parameters used are Depth of cut (doc), Spindle speed (N), and Feed rate (f). The effect of machining parameters on surface roughness is evaluated …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 2, 2015 · pp. 50–55 Read article
-
Evaluation of Physico-mechanical Properties of Aluminium-based Matrix Reinforced with SiC and Porcelain for Automotive Components
Abstract: The present study examines an effort to synthesize the composition of the hybrid metal matrix, by using aluminium-based matrix reinforced with silicon carbide and ceramic porcelain material. Weight reduction and reliability of components are the main priorities when developing automotive parts, it is essential to select and use materials with a high strength to weight ratio. It was feasible to identify an appropriate material for automotive applications by using this …
Published in Journal of Automobile Engineering and Applications · Vol. 6, Issue 3, 2019 · pp. 37–43 Read article
-
Investigate the effect of TIG welding process parameters on weld distortion of AA6061 - A Technical review
Abstract: TIG welding, also known as Gas Tungsten Arc Welding, is a process that uses heat orpressure to join metal pieces. The electrodes and weld pools are covered with inert gas. Toachieve high-quality weld connections, superior alloys such as stainless steel, aluminium, andmagnesium alloys must be employed. The aluminium metal was invented and produced in 1825.This project uses the 6061 aluminium alloy, which is one of nine different varieties of aluminium …
Published in Trends in Mechanical Engineering & Technology · Vol. 12, Issue 1, 2022 · pp. 31–38 Read article
-
A Study on Fracture Sem Analysis by Optimization of FSW When a Composite Material Al 6061 Mixed with Fly Ash is Done with Cooper Using Anova Method
Abstract: The current study aims to examine how different parameters in friction stir spot welding influence hardness and tensile strength, while identifying the most suitable parameter combinations to enhance the overall quality of the fabricated components. The experimental work involves joining dissimilar materials, where one specimen consists of Aluminum alloy 6061 reinforced with 10% fly ash, and the other is a copper alloy. Various process conditions are altered during testing to …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
-
Microstructural and Mechanical responses of Al6061 alloy matrix composite reinforced with yttria particles
Abstract: The increasing need for materials that can improve the overall performance of automotive and aerospace components has driven the development of composite materials. Aluminium Metal Matrix Composites (AMMC) have become a popular alternative due to their ability to satisfy the changing needs of industries. This study investigates the mechanical characteristics of AMMC (Aluminium Matrix Metal Composite) made using the stir casting method. The study examines the effects of different amounts …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 246–252 Read article
-
AN EXPERIMENTAL INVESTIGATION ON SURFACE ROUGHNESS OF LASER BEAM MACHINING OF ALUMINIUM ALLOY
Abstract: Laser beam machining (LBM) is a cutting-edge technique widely utilized for precision machining of advanced materials. This experimental investigation focuses on the surface roughness of aluminum alloy (Al 6061) during LBM. The study systematically examines the impact of process parameters such as laser power, cutting speed, and gas pressure on surface roughness (Ra). The significance of surface roughness in determining the quality and functionality of machined components is emphasized. The …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 82–104 Read article
-
Effect of Carbon Fiber on Mechanical Properties and Corrosion Behavior of Aluminium-6061 for Aerospace Applications
Abstract: Composite materials have brought about a revolution in numerous industries due to their superior mechanical, electrical, and thermal properties. As a result, composites have emerged as a promising class of materials. In the present experimental study, we will compare sandwiched composite panels made from aluminum 6061 alloy and aluminum-carbon fiber-reinforced polymer (CFRP) with varying load-carrying capacities in terms of their mechanical properties and corrosion behavior. These specimens are prepared using …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 154–159 Read article
-
Optimization of Surface Roughness and Material Removal Rate in Turning of Al-6061 Using Taguchi Methodology, Fuzzy Logic, and Measurement System Analysis
Abstract: The optimization of machining parameters please a crucial role in improving product quality and productivity in manufacturing processes. This study focuses on the turning of aluminium 6061 alloy, aiming to optimize two key performance measures: Surface Roughness and Material Removal Rate. An integrated approach combining to Taguchi methodology, fuzzy logic and measurement system analysis (MSA) is proposed to achieve this objective. Taguchi design of experiments using and L9 orthogonal array …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 4, Issue 1, 2026 · pp. 13–19 Read article
-
Optimization of Process Parameters of an Induction Furnace for Aluminium 6061 using Robust Design Approach
Abstract: Electric induction furnaces are extensively used in the foundry industries for the preparation of alloys and metal castings. The induction furnace works on the principal of electromagnetic induction. Some of the applications of induction heating include heat treatment, melting, surface treatment and in food industry. The detailed study about the working of an induction furnace was done. The induction furnace procured by mechanical department of our college is made by …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 1, 2017 · pp. 6–12 Read article
-
Experimental Investigation of Weld Strength in Pulsed Current TIG Welding of AA 5052 Alloys – A Technical Review
Abstract: TIG welding, also known as Gas Tungsten Arc Welding, is a method in which metal parts are welded together using heat or pressure. Inert gas is used to cover the electrodes and weld pools. Superior alloys such as stainless steel, aluminium, and magnesium alloys must be used to make high-quality weld connections. In 1825, the aluminium metal was conceived and produced. This project is based on the 5052 aluminum alloy …
Published in Trends in Mechanical Engineering & Technology · Vol. 12, Issue 1, 2022 · pp. 10–20 Read article
-
A Study on Friction Stir Processing Effected on Hardness and Tensile Properties When Single Pass and Double Pass Is Considered Using Al 6061 And Steel Material
Abstract: The principle of friction stir welding was initially employed to build the emerging technology known as friction stir processing, or FSP. FSP has shown to be a successful method of developing face mixes and increasing the material's mechanical parcels. Aluminum blends are among those accoutrements over which the FSP can be performed successfully. The study comprised the careful processing of steel and Al 6061 samples using both single and double …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 2, Issue 1, 2024 · pp. 16–23 Read article