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38 articles for “3D printed polymer composites”
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Explainable Machine Learning for Process Parameter Optimization in Gradient 3D-Printed Polymer Composites
Abstract: The explainable machine learning-based structure may be employed to achieve a favorable process parameter of the graduate 3D-printed polymer composite structures to improve the mechanical and thermal properties without compromising the transparency of the decisions made during the fabrication process. Gradient composite specimens were made by systematically varied process parameters like nozzle temperature, raster orientation, deposition speed, gradient transition rate and fused filament fabrication. A predictive model of tensile strength …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 847–866 Read article
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ML-Based Predictive Modeling of Mechanical Properties in 3D-Printed Polymer Composites for IoT Applications
Abstract: This study aims to develop an interpretable and high-accuracy machine learning framework for predicting the mechanical properties of 3D-printed fiber-reinforced polymer composites, with a focus on structure–property correlations relevant to polymer processing and functional performance. Composite specimens based on PLA and ABS matrices were fabricated using FDM with varying weight fractions (5–20 wt%) of carbon and glass fibers. Standardized mechanical testing (ASTM D638, D256, D790) was performed to evaluate tensile …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 61–78 Read article
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Advanced Design and Prototyping with Fabrication, Architecture, And Material Design Techniques For 3D Printing Hybrid Polymer Composites
Abstract: Hybrid polymer composites are big steps forward in the field of 3D printing. They combine different materials to improve their engineering qualities, usefulness, and use potential. This essay looks at the advanced design and testing methods needed to use 3D printing to make and create mixed polymer materials. First, we look at material design methods, with a focus on choosing plastics and support materials that help the composite have the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 22–36 Read article
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Dual Nozzle 3D Printing of Basalt Fiber–Reinforced Polymer Composites
Abstract: Additive manufacturing or 3Dprinting involves building a three-dimensional object by layering materials based on a computer-created design. Generally, 3D printing using single nozzle process where as strength, quality, wastage, and post reinforcement are drawback of this system. To eliminate and to enhance strength, precise control of fiber reinforcement, good bonding, no need of secondary reinforcement the dual nozzle 3D printing is an emerging additive manufacturing technique. In this process the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 620–630 Read article
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Investigating the Surface Defects and Structural Integrity of 3D Printed Hydrogen Storage Cylinders in UAV Applications
Abstract: This research explores the processing and manufacturing challenges of 3D printed polymer composites for high-pressure hydrogen storage in UAVs. The study focuses on addressing surface integrity and structural robustness issues inherent in additive manufacturing. Finite Element Analysis (FEA) was conducted on four thermoplastic polymer ABS, PET-G, HDPE, and Nylon to assess their mechanical performance under 35 MPa of pressure. Results revealed that PET-G and ABS provided better stress distribution and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 161–191 Read article
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Greener 3D Printing: The Role of Artificial Intelligence in Sustainable Polymer and Composite Manufacturing
Abstract: The integration of sustainable materials with additive manufacturing (AM) technologies marks a significant step towards environmentally responsible production. Biodegradable polymers, recycled thermoplastics, and bio-based composites, when used in 3D printing, offer the potential to reduce the ecological footprint of manufacturing. However optimizing the interplay between material properties process parameters, and product performance remains a complex challenge. This review examines how artificial intelligence (AI) is being applied to address these challenges …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 288–300 Read article
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Investigation of Mechanical and Thermal Behavior of Glass Fiber–Enhanced PEEK Parts Produced via Fused Filament Fabrication
Abstract: This study investigates the thermal and mechanical properties of Polyetheretherketone (PEEK) polymer and Glass Fiber (GF) reinforced PEEK polymer fabricated using the Fused Filament Fabrication (FFF) process. Specimens were printed in three building orientations—X, Y, and 45°—to evaluate the influence of layer deposition on polymer material performance. Tensile and flexural tests revealed that GF-PEEK polymer exhibited significantly higher Ultimate Tensile Strength (110 MPa in X-orientation), Young's Modulus (4.5 GPa), and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 65–78 Read article
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AI-Enabled Optimization of Additively Manufactured Composite Materials for Enhanced Mechanical and Thermal Performance
Abstract: This paper discusses the optimization of multi-objective optimization of enhanced coupling of heat and mechanical properties of 3D printed polymer composite materials by artificial intelligence (AI), as a component of a multi-objective optimization framework. It aims at development of nonlinear printing parameters and material properties relationships to achieve maximum tensile strength and thermal conductivity in polymer composites produced through fused deposition modeling (FDM). Short carbon fiber reinforcement was used to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 867–891 Read article
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Advances in Polymer-Based Orthodontic Materials for Enhanced Treatment Efficiency
Abstract: Polymers, particularly shape-memory polymers, fiber-reinforced composites, and elastomeric materials, provide enhanced mechanical properties such as flexibility, durability, and controlled force application, leading to improved treatment outcomes. These materials offer superior biocompatibility, reducing irritation and discomfort for patients while ensuring efficient and predictable tooth movement. It is important to note one of the key advancements in orthodontics is the use of shape-memory polymers, which can respond to temperature or external stimuli, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1016–1024 Read article
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Investigation on mechanical performance of 3D printed PLA-Kraft Lignin composites
Abstract: Bio-based polymer composites are becoming more popular due to the growing need for sustainable and biodegradable materials in additive manufacturing. PLA-kraft lignin composites were created and their mechanical performance in fused deposition modeling (FDM) applications was assessed in this work. Polylactic acid (PLA) was mixed with Kraft lignin, a sustainable by-product of the paper industry, at weight percentages of 0%, 1%, 3%, 5%, and 7%. Melt blending was utilized to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 1002–1015 Read article
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Polymer Chemistry-Guided Development of Biomimetic Composite Scaffolds
Abstract: Polymer chemistry plays a fundamental role in advancing biomaterials for anatomical tissue engineering, particularly in the design of composite scaffolds that replicate the intrinsic characteristics of native tissues. The regeneration of damaged tissues, especially within anatomically complex structures such as bone, cartilage, and skin, necessitates biomaterials that closely emulate the hierarchical architecture and biological functions of native extracellular matrices (ECMs). The capacity to replicate both mechanical and biochemical cues of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 7–13 Read article
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Comparative Analysis of Tensile Properties of Virgin and Rice Husk-Reinforced PLA and ABS Filaments
Abstract: This study focuses on evaluating the tensile behavior of polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) filaments reinforced with rice husk ash (RHA) particles, in comparison with their respective virgin counterparts. The incorporation of RHA, an abundant agricultural waste by-product, was considered with the objective of developing eco-friendly composites suitable for additive manufacturing applications. Tensile testing was carried out to assess the influence of the reinforcement on the mechanical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 224–229 Read article
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Comparative Analysis of the Structural Integrity and Dimensional Stability of Additively Manufactured Biopolymers vs. Thermoformed PETG: A 1-Year Retrospective Study on Polymer Performance in Orthodontic Applications
Abstract: Objective: This study aimed to evaluate the long-term dimensional accuracy and structural performance of direct 3D-printed biopolymers compared to conventional vacuum-formed Polyethylene Terephthalate Glycol (PETG) composites. The investigation focused on how different polymer processing methods (additive manufacturing vs. thermoforming) influence material thinning and resistance to occlusal stress. Methods: A retrospective analysis was conducted on 60 cases (n = 60) of post-orthodontic maintenance. The sample was divided into two cohorts: Group …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 140–146 Read article
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Need of Biocomposite Polymers In 3D Printing: Addressing Environmental and Public Health
Abstract: Concerns over the effects of conventional polymer materials on the environment and human health have been highlighted by the growing use of additive manufacturing or 3D printing. Traditional synthetic composites are usually made of petroleum-based plastics that include a range of chemical agents, such as additives and plasticizers. The increasing use of 3D printing has sparked concerns about the environmental and health risks linked to traditional polymer materials. With an …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 135–142 Read article
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Polymeric Materials in Assistive Devices for Cerebral Palsy: Advances and Applications
Abstract: The neurological condition known as cerebral palsy (CP) impairs muscle coordination and movement often necessitating assistive devices for mobility, support, and rehabilitation. These devices are crucial for enhancing CP patients' quality of life by boosting their independence, comfort, and overall functionality. Recent advancements in polymer chemistry have revolutionized the development of assistive devices, offering enhanced flexibility, durability, and biocompatibility. The integration of polymeric materials in orthotic supports, adaptive braces, and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 316–322 Read article
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Role of Polymeric Composites in Controlled Drug Release Systems
Abstract: In the realm of controlled drug release systems, polymeric composites have attracted a lot of interest as they possess several diverse characteristics that enable exact control of the drug delivery rate. This lowers adverse effects and increases the efficacy of treatment. Usually composed of biocompatible polymers combined with functional fillers like nanoparticles, ceramics, or hydrogels, these composites help to get the desired drug release patterns. Stable, biodegradable, and bioactive materials …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 453–465 Read article
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Polymer Matrix-Based High-Performance Thermoplastic Composites for Automotive Applications: Design, Characterization, and Interface Behavior
Abstract: The study emphasizes the role of high-performance thermoplastic polymer matrices such as PEEK, PPS, and PA6, selected for their superior thermal stability, mechanical strength, and recyclability in automotive environments. The expanded usage of electric vehicles (EVs) and self-driving transportation creates a demand for advanced materials which are weight-conscious yet high in strength relative to their weight, impact-resistant yet still being environmentally friendly. This study aims to create and define fiber-reinforced …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 216–237 Read article
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Analyzing Barriers to Digital Procurement in Polymer Composites Supply Chain Using ISM for Sustainable Transformation
Abstract: The adoption of e-procurement in the polymer and composites industry presents a transformative opportunity to enhance supply chain efficiency, reduce material waste, and support sustainable engineering practices. However, industries face significant barriers in transitioning from traditional procurement to digital systems, particularly in sourcing specialized materials such as epoxy resins, bio-based polymers, and hybrid composites. This study employs Interpretive Structural Modeling (ISM) to identify, analyze, and prioritize eleven critical barriers affecting …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 512–521 Read article
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Problems and Difficulties in the Additive Manufacturing of Composites with Carbon Fiber Reinforcement for Medical Application
Abstract: Amputation is more prevalent than one may think due to an accident, war, or disease. Prosthetics and associated orthotics have a combined global market value of $2.8 billion. Carbon fibre has found a market due to increased demand for foot prostheses. Fused deposition modeling (FDM) is a rapidly advancing three-dimensional (3D) printing technique. PEEK (polyether-ether-ketone) is a biocompatible, high-performance polymer that could potentially be utilised as an orthopedic surgery implant …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 1, 2023 · pp. 8–12 Read article
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Revolutionizing the Delivery and Efficacy of Nutraceuticals
Abstract: The global nutraceutical market is on a remarkable growth trajectory, fueled by a growing public focus on preventive health and expected to surpass USD 900 billion by 2030. However, a major roadblock stands in the way of many promising bioactive compounds—like resveratrol, curcumin, and omega-3s—reaching their full potential: their poor absorption by our bodies. Issues like low solubility in water, instability in the gut, and rapid metabolism lead to notoriously …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 638–647 Read article