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255 articles for “Composite manufacturing”
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Leveraging Industrial Waste for Green Sustainable Nanobiopolymer Synthesis: Polymer, Environmental, Legal and Global Arbitration Perspectives
Abstract: Nanobiopolymers can be synthesized from industrial waste using innovative methods, marking a forward-looking and ecologically sound step in production methods address to his Home State Industrial waste has been used conventionally either through incineration, landfilling or stabilization. It results in large environmental risks, including air, water and soil pollution and often involves costly stabilization and disposal. With the help of polymer and composite substance recovering value means life for current …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 705–711 Read article
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Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article
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Need of Biocomposite Polymers In 3D Printing: Addressing Environmental and Public Health
Abstract: Concerns over the effects of conventional polymer materials on the environment and human health have been highlighted by the growing use of additive manufacturing or 3D printing. Traditional synthetic composites are usually made of petroleum-based plastics that include a range of chemical agents, such as additives and plasticizers. The increasing use of 3D printing has sparked concerns about the environmental and health risks linked to traditional polymer materials. With an …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 135–142 Read article
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Mechanical Characterization of Hybrid Basalt Fiber Composites with Silicon Carbide Fillers
Abstract: Natural fiber composites (NFCs) have experienced significant growth and innovation in recent research because to their advantages over synthetic fiber composites, including their lower cost and environmental impact. This paper investigates the tension and compression properties of hybrid laminate composites composed of stainless-steel wire mesh, epoxy resin reinforced with basalt fibre, and silicon carbide (SiC) filler. Composites with varying weight percentages of SiC filler (0%, 1.5%, and 3%), were made …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 582–593 Read article
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Hybrid Polymer Composites Reinforced with Coconut Shell Fillers and Silica Fume: Synergistic Effects of Industrial By-Products : A Comprehensive Review
Abstract: The increasing requirement of sustainable and high-performance engineering materials has led to increased research in hybrid polymer composites comprising sustainable fillers in the form of renewable biomass or industrial by-products. Among the various bio-fillers that exist, coconut shell filler is gaining much prominence due to its low density, high content of lignin, hardness, and abundance as agricultural waste. Another industrial by-product that is rich in amorphous silica and possesses high …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Design and Development of Additive Manufacturing Machine
Abstract: Rapid prototyping, commonly referred to as 3D printing or additive manufacturing (AM), is the process of creating three-dimensional objects by layer-by-layer addition of material. It is very different from subtractive and conventional forming techniques. The goal of this special issue is to gather research and advancements in additive manufacturing (AM), with an emphasis on novel manufacturing techniques and substitute products and materials for feedstock. Although metal and polymer-based materials have …
Published in International Journal of Electrical Power and Machine Systems · Vol. 1, Issue 1, 2023 · pp. 1–7 Read article
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Enhancements in Titanium Matrix Composites: A Multifaceted Exploration of Various Structural Ceramics Reinforcement
Abstract: This research study delves into the comprehensive exploration of Titanium Matrix Composites (TMCs) reinforced with Silicon Carbide (SiC), Alumina (Al2O3), and Boron Nitride (BN). The investigation is structured into three key phases, each addressing essential aspects of TMCs: Phase 1 involves materials and manufacturing, where TMC coupons were fabricated through the stir casting technique with varying compositions of aluminum and silicon carbide. Phase 2 focuses on characterization and defect detection, …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 83–94 Read article
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Development of Chilli Pedicle Powder Fiber Reinforced with Palmyra Sprouts for Sustainable Biodegradable Composites and Its Mechanical Characterization
Abstract: The current research study aimed to present the development and mechanical characterization of a novel biodegradable composite material, Chilli Pedicle Powder fiber reinforced with Palmyra sprouts, which might be of significant importance to replace conventionally used synthetic fibers from nature in an eco-friendly way. With rising global needs in sustainable materials in multiple industries, like automotive, construction, and packaging industries, it was required to find an alternative biodegradable source that …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 433–441 Read article
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Effect of Fiber Weight Fraction on the Mechanical Performance of Calotropis Gigantea Fiber-Reinforced Polyester Composites
Abstract: Natural fiber-reinforced composites have attracted more attention as environmentally friendly substitutes to synthetic materials since the move towards a sustainable approach to engineering materials has gained in popularity. This paper focuses on the potential use of Calotropis gigantea (CG) stem fibers as laminate reinforcement with bio-composites made through an unsaturated polyester resin (GP) system. Super strength fibers were pulled out, treated with alkaline to boost interfacial adhesion, and positioned in …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 339–349 Read article
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Mechanical and Thermal Performance of PETG Composites Reinforced with Short Carbon Fibers via Fused Filament Fabrication
Abstract: The study investigates the fabrication and characterization of polyethylene terephthalate glycol (PETG) composites reinforced with short carbon fibers (CF) using the fused filament fabrication (FFF) technique. Composite filaments with varying CF weight fractions (0, 5, 10, 15, and 20 wt%) were produced and evaluated for their mechanical, thermal, and morphological performance. The influence of CF reinforcement on tensile, flexural, and impact behavior was systematically examined, alongside thermal stability metrics including …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1219–1238 Read article
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Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
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Experimental Investigation of Boron Carbide Reinforced Al-Mg-Si Alloy Nano Composites by the Stir Casting Method Using Machine Learning Algorithm
Abstract: For the purpose of this experiment, Al-Mg-Si alloys were manufactured with the use of the stir casting process with a metal mold. The alloys had different weight percentages of nano boron carbide, which ranged from 0 to 4% by weight. The intervals between the percentages were 0.5. Following that, the microstructural and mechanical parameters of the as-cast alloy and the nano composites were compared and contrasted according to ASTM Standards …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1766–1779 Read article
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Multi-Objective Optimization of Polymer-Based Functionally Graded Composites for Lightweight Structures
Abstract: Functionally graded composites (FGCs) improve lightweight structural performance by allowing material properties to change smoothly across a component. Polymer-based FGCs (P-FGCs), in particular, are gaining prominence in aerospace, automotive, and biomedical industries due to their excellent strength-to-weight ratio, tunability, and ease of processing. However, optimizing these materials for lightweight structural applications requires addressing conflicting design objectives, such as maximizing stiffness while minimizing weight or enhancing thermal resistance while maintaining manufacturability. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 961–973 Read article
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Design and Computational Analysis of Hybrid Carbon Fiber-Enhanced Metal Matrix Composite Spur Gears
Abstract: The automobile industry has to find the alternative solution for steel grade gears to overcome the weight to high strength ratio and thermal consideration with high damping properties. This study describes the design, FEM analysis, and performance evaluation of three new hybrid composite spur gears: a monolithic carbon fiber/epoxy (80/20 weight percent) composite (A), and two hybrids with steel (B) and aluminum (C) matrices (64% CF, 21% Epoxy, 15% metal). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 158–172 Read article
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Characterization and Fabrication of Particle Board from Banana Fiber and Sawdust as A Hybrid Composite
Abstract: The current global landscape emphasizes the search for eco-friendly and regenerative materials. Utilizing environmentally available fibers in conjunction with polymeric resins through efficient manufacturing processes offers a cost-effective solution with high-quality standards. Polymer matrix composites with fiber reinforcements possess several advantages, including low production costs, ease of fabrication, and improved material properties, making them applicable in a wide range of industrial contexts. This paper emphasizes the creation of Particle boards …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 192–200 Read article
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Design and Ballistic Performance Assessment of Pattern-Optimized Lightweight Composite Armor Using ANSYS Explicit Dynamic and AUTODYN
Abstract: This study investigates the ballistic performance of lightweight composite armor panels designed to defeat 9 mm full-metal-jacket (FMJ) threats using high-fidelity numerical simulations. Four different composite materials were arranged into panels of identical overall dimensions; only the internal segment pattern was varied to explore geometric resistance effects while keeping mass and material type controlled. Ballistic impact simulations were performed using ANSYS Explicit Dynamics and AUTODYN to capture high-strain-rate behavior, local …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 174–190 Read article
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A Brief Review on the Mechanical and Physical Properties of Abaca Fiber- Reinforced Polymer Composites
Abstract: Recent studies have seen a surge of interest has surged in the sustainability and long-term enduring viability of composites of natural fiber-reinforced polymers. Owing to their elevated specific strength, they are often used in practical physical applications to produce lightweight components. This article reviews and studies the properties, manufacturing processes, and extraction methods of Abaca fiber. Additionally, it provides a brief overview of the preparation and properties, such as mechanical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 622–634 Read article
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Novel Catalytic Strategies for Reducing Residual Stresses and Improving Surface Quality in Machined Ceramic Materials
Abstract: To prepare for material cutting and utilize utility-specific edges, it’s crucial to understand the inherent brittleness of ceramics. This brittleness limits the forming methods available and hinders achieving dimensional accuracy and precision through conventional machining techniques. The fabrication of composite materials is becoming increasingly significant, particularly in technical fields like the automotive industry, where they are used to manufacture engine connecting rods, propeller shafts, brake discs, and more. The machining …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 2, 2024 · pp. 01–07 Read article
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Physio-Mechanics Experimental Characterization of Natural Fiber Polymer Composites for a Boat Hull
Abstract: Composite materials which will provide for improved mechanical properties- a focus there to develop light weight, more rugged, stronger ship hull materials. The various application of glass fibers reinforced composites can be seen in the marine applications such as boat hull, but incase of failing badly, they are non-recyclable and poses the threat to health hazards for aquatic animals and human beings which is their significant disadvantage. MARPOL Annex V, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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AI-Driven Optimization of Biopolymer Composite Formulations Using IoT Data Streams
Abstract: Biodegradable polymer composites have emerged as a sustainable alternative to petroleum-based materials in packaging, biomedical, and structural applications. However, traditional formulation techniques for reinforced polymer composites often lack precision and fail to adapt to real-time variations during processing, resulting in suboptimal material performance. This research proposes a real-time AI-IoT-enabled framework to optimize biopolymer composite formulations. The goal is to intelligently tune composite properties such as mechanical strength, moisture resistance, and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 85–100 Read article