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135 articles for “Welding process”
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Effect of TIG Welding Parameter of Welded Joint of Stainless Steel SS304 by TIG Welding
Abstract: TIG welding of stainless steel sheets depends on a large number of factors. Due to practical constraints, four dominant parameters were considered during experimental investigation. The values of the parameters were selected on the basis of material characteristics and equipment available in the industry for experimentation. The existing process of welding the hoarding pipes was studied. Design of experiments technique was used for planning the experiments. Optimum welding parameters were …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 18–27 Read article
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Heat Transfer by Arc Welding for A Similar Material Joint
Abstract: Electric arc welding (EAW) is a traditional fabrication process used in wider domestic, commercial and industrial application. Welding is a joining of two materials with the application of heat at the molecular level with the application of heat and pressure. Many materials used for welding application for different joining process. Maraging steel is special steel used for production of different air-craft components. Maraging material is used for heavy tools, producing …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 2, 2025 · pp. 1–13 Read article
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Effect of Carbon ,Chromium, Vanadium, Molybdenum, Manganese and Nickel on hardness and wear Resistance of Fe-Cr-C Hardfacing Alloys.
Abstract: The effects of combination of carbon (C), chromium (Cr), vanadium (V), molybdenum (Mo), manganese (Mn) and nickel (Ni) in Fe-Cr-C hardfacing alloy has been investigated on microstructure and microhardness with submerged arc welding (SAW) process. The Optical Microscope (OM) and Vicker micro-hardness tester were used. Powder form of ferro-chrome (Fe-Cr), ferro-vanadium (Fe-V), ferro-molybdenum (Fe-Mo), carbon (C), nickel (Ni) and ferro-manganese (Fe-Mn) were used as alloying elements to form coating layer …
Published in Journal of Materials & Metallurgical Engineering · Vol. 9, Issue 2, 2019 · pp. 20–28 Read article
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A Study on Fracture Sem Analysis by Optimization of FSW When a Composite Material Al 6061 Mixed with Fly Ash is Done with Cooper Using Anova Method
Abstract: The current study aims to examine how different parameters in friction stir spot welding influence hardness and tensile strength, while identifying the most suitable parameter combinations to enhance the overall quality of the fabricated components. The experimental work involves joining dissimilar materials, where one specimen consists of Aluminum alloy 6061 reinforced with 10% fly ash, and the other is a copper alloy. Various process conditions are altered during testing to …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
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A Review on an Investigation on the Effect of Immersed Medium in Friction Stir Welding of Aluminium Alloys (AA 6061-T6)
Abstract: Friction stir welding is solid state welding technology used for welding of low melting point metals such as Al, Mg and its alloys. FSW process can be controlled by different parameters like rotational speed, feed rate and welding medium. In this process, a cylindrical non-consumable tool, with a profiled probe (pin) rotating about its own axis is slowly plunged into the abutting edges of work pieces rigidly clamped to a …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 1, 2017 · pp. 9–16 Read article
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Characterisation of FSW Joints of Aluminium and Titanium Alloys: A Review
Abstract: AbstractThis paper presents a review on friction stir welding of different aluminum and titanium alloys. Aluminum alloys are most widely used in automotive, aerospace and ship building industries as high strength-to-weight ratio materials. Titanium alloys are also attractive in these fields due to their high specific strength and good corrosion resistance. In some special applications, the complementary characteristics of Ti and Al are required, such as increased strength, low weight …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 25–29 Read article
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An experimental study of Resistance Spot Welding with CRCA sheet
Abstract: Resistance Spot Welding is prime process in automotive industries for joining metal sheets. Different materials are used for making automobile body. Now-a-days, cold rolled closed annealed(CRCA) sheets are used. In this paper, CRCA sheets for 1 mm. thickness is used for experimentation. D.O.E. is used and Input-output parameters are taken according to AWS D8.9M:2012 standard. Results are compared and final result having optimum output parameter is selected.
Published in Journal of Catalyst & Catalysis · Vol. 5, Issue 1, 2018 · pp. 1–8 Read article
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Design and Analysis of Vibration Table for SMAW Welding
Abstract: The welding is the joining process and its joint quality and mechanical strengthbecome the necessities looking to the end application of the product. Welding defect like lack of penetration in welding is one of the critical defect and directly impacting the strength of joint and rejection. From the literature, it’s found that external controlled vibration is one of the solution for quality weld. The weld defect has beensignificantly minimize by …
Published in Journal of Experimental & Applied Mechanics · Vol. 14, Issue 1, 2023 · pp. 1–17 Read article
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Optimization Of Mechanical Properties Of 500/7 Grade Ductile Cast Iron (DCI) By Using SMAW: Applications In Reinforced Composites And Thermoplastics Through Taguchi & GRA
Abstract: Welding, a critical manufacturing process, is broadly engaged to join metals and thermoplastics using heat, pressure, or both. This study inspects the Shielded Metal Arc Welding (SMAW) method to optimize welding parameters and improve the mechanical properties of Ductile Cast Iron (DCI) grade 500/7, a material widely used in high-strength and thermal conductivity applications in aerospace and automotive sectors. Using an L9 OA (orthogonal array), experiments were conducted on nine …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 204–222 Read article
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Analysis of Different Rod Diameter for Electric Arc Welding Parameter in Mild Steel Grade Fe-415 by Using Taguchi Method
Abstract: AbstractThe objective of arc welding is to design parameters for electric arc welding to assume no-leak during the process. To achieve the selected impotent welding parameter like arc voltage, a diameter of the rod, electrode size of available literature, scientific research on the selected parameters, Taguchi method and fixed for the parameter level. This is further for three different parameters levels are fixed and (L9 = 3^3) orthogonal array experiments …
Published in Journal of Thermal Engineering and Applications · Vol. 6, Issue 3, 2019 · pp. 9–15 Read article
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Study of Shear Strength and Hardness of Resistance Spot Welding for Automotive Applications
Abstract: Resistance spot welding is the most popular process used in automotive and aerospace for joining of sheet metals of different thicknesses, shapes, and materials. There has been already much research done on the resistance spot welding. This review paper gives an overview of the performance of resistance spot welds in an automobile. For this, AWS D8.9M:2012 (Test Methods for Evaluating the resistance spot welding behaviour for automotive steel sheet materials) …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 3, 2017 · pp. 1–9 Read article
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Experimental Investigation of Aluminum Alloy 8010 by Friction Stir Welding
Abstract: A solid state welding method called friction stir welding (FSW) is used to fuse metals and alloys that are challenging to fuse using traditional fusion welding. The effects of tool pin and shoulder diameter on joining the aluminum alloy Al 8010 were examined in this study. The basis material for combining single butt-welded joints is a plate with a thickness of 6 mm. The welding was carried out on the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 3, 2024 · pp. 14–19 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 23–36 Read article
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Effect of Welding Parameters on Microstructure and Mechanical Properties of Friction Stir Welded AA6061-T6 Joints
Abstract: Friction stir welding is a solid state joining process capable of joining similar and dissimilar materials, initially developed for joining of aluminium alloys. In the present work, the effect of friction stir welding parameters on the microstructure and mechanical properties of aluminium joints is studied. An attempt has been made to investigate the weldability of Al6061-T6 alloy using high speed steel tool in friction stir welding machine. Dye penetration test …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 1, 2019 · pp. 10–16 Read article
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A Review on effect of sandwich material on mechanical properties of resistance spot welding
Abstract: Resistance spot welding (RSW) is metal surface joining process. in which contacting metal are joining by the heat obtained from electric current. It is generally used for fabricating sheet metal assemblies such as automobile part, truck cabins, rail vehicles and home applications due to its advantages in welding efficiency. A study will be conducting to investigate the mechanical properties of sandwich material. In this work, an attempt is made to …
Published in Journal of Industrial Safety Engineering · Vol. 6, Issue 2, 2019 · pp. 32–35 Read article
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A Review of the Effects of Filler Rod on Bimetallic Weld Joint
Abstract: FSW (Friction Stir Welding) is a technology for joining solid-state metals. Welding metal does not melt and recast. Tunnel defects, kissing bonds, cracks, pin holes, and pipping defects are some of the most common in FSW. The defects occur as a result of poor metal mixing and insufficient heat input in the weld nugget zone. Only a small body of literature has focused on filler material and process parameters for …
Published in Trends in Machine design · Vol. 9, Issue 1, 2022 · pp. 33–39 Read article
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Optimization of Process Parameters for Cu90Ni10 Alloy Processed by Wire Arc Additive Manufacturing (WAAM) Using an L9 Orthogonal Array
Abstract: Abstract Wire Arc Additive Manufacturing (WAAM) has gained significant attention in recent years as a promising technique for producing complex metallic components. This study focuses on the processing of Cu90Ni10 alloy using WAAM and employs an L9 orthogonal array to optimize the mechanical properties of the resulting components. Cu90Ni10 alloy is known for its excellent corrosion resistance and electrical conductivity, making it a critical material in various industries, including aerospace …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 292–301 Read article
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Evaluation of Real Time Data Acquisition of Temperature for Resistance Spot Welding
Abstract: Resistance spot welding is a popular metal joining process which is widely used in automobile industry, household and domestic appliances manufacturing industry and fabrication industry like air craft manufacturing industries [1]. Experimental investigation has been carried out on inner and outer sleeve which is used in stove manufacturing industry. Material taken is stainless steel SS304 for experiment having thickness 0.5 mm. Experimental investigation of real time temperature measurement and thermal …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 1, 2018 · pp. 6–10 Read article
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article