Search
86 articles for “Welded joint”
-
Corrosion behavior of Friction stir welded aluminum alloys: A review
Abstract: A review on corrosion behavior of Friction Stir Welded aluminum alloys has been presented. Objective of the work is to discuss the behavior of Friction Stir Welded aluminum alloys under chloride environment. The variation of corrosion potential and corrosion rate for the welded portion and base metal and within the welded region for various zones like weld nugget, HAZ and TMAZ has been studied. Alloys of series 2XXX, 5XXX, 6XXX …
Published in Journal of Materials & Metallurgical Engineering · Vol. 9, Issue 1, 2019 · pp. 20–26 Read article
-
A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 23–36 Read article
-
Dissimilar Joining Of Aluminium Alloy to Copper Using Tungsten Inert Gas Welding Process
Abstract: Aluminium-copper dissimilar joints are applicable to electrical industry. 2 mm thick aluminium alloys (A1100) sheet is joined to 1 mm thick copper (Cu-DHP) sheet using tungsten inert gas welding (TIG) process. The effect of process parameters like heat input, torch orientation, arc weaving on mechanical properties of the joint are studied. In this combination the molten pool generated by melting of aluminium edge will wet the coppersurface to form a …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 2, 2018 · pp. 15–20 Read article
-
Minimization of Distortion During Gas Metal Arc Welding Process: A Review
Abstract: The gas metal arc welding (MIG) process is widely used in many appliances because of its versatility. For GMAW process, metals like carbon steel, stainless steel, aluminium, copper, low-alloy steel are widely used in all positions. Butt joint, lap joint, T-joint, edge joint, corner joint are the common types of joints used in welding. The change of shape and dimensions that occur after welding is known as distortion that leads …
Published in Journal of Experimental & Applied Mechanics · Vol. 8, Issue 3, 2017 · pp. 48–53 Read article
-
Influence of process parameter on Lack of Fusion in T.I.G. welding of S.S. 304 – A Review
Abstract: The T.I.G. welding or gas tungsten arc welding (GTAW) process is widely used in many appliances because of its versatility in industry. For GTAW process, metals like carbon steel, stainless steel, aluminium, copper, low-alloy steel and non-metal also are widely used in all positions. Butt joint, lap joint, T-joint, edge joint, corner joint are the common types of joints used in welding. The incompletely fused spots like porosity that occurs …
Published in Journal of Industrial Safety Engineering · Vol. 6, Issue 2, 2019 · pp. 26–31 Read article
-
Design and Analysis of Vibration Table for SMAW Welding
Abstract: The welding is the joining process and its joint quality and mechanical strengthbecome the necessities looking to the end application of the product. Welding defect like lack of penetration in welding is one of the critical defect and directly impacting the strength of joint and rejection. From the literature, it’s found that external controlled vibration is one of the solution for quality weld. The weld defect has beensignificantly minimize by …
Published in Journal of Experimental & Applied Mechanics · Vol. 14, Issue 1, 2023 · pp. 1–17 Read article
-
Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article
-
Process Optimization of Spot Welding for Galvanized Automotive Steel Sheets
Abstract: Resistance Spot Welding (RSW) is a pillar of the modern automotive industry with the usage of lightweight and high-strength products at the highest point of demand. The optimum weld quality of galvanized steel sheets which is a material of choice because of its additional corrosion protective property is however not achieved easily. This study is a well-developed data-based solution to designing the RSW process in the most efficient way, providing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 32–42 Read article
-
A Review on Metal Inert Gas Welding of Dissimilar Steels
Abstract: Joining of dissimilar metals has found its use extensively in power generation, electronic, nuclear reactors, petrochemical and chemical industries due to environmental concerns, energy saving, high performance, cost saving and so on. However efficient welding of dissimilar metals has posed a major challenge due to difference in thermal, mechanical and chemical properties of the materials to be joined under a common welding condition. This causes a steep gradient of the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 10, Issue 1, 2020 · pp. 1–15 Read article
-
Progressive Developments in Cold Metal Transfer Welding Technique: A Review and Trends
Abstract: This comprehensive review paper examines the Cold Metal Transfer (CMT) welding process and its wide- ranging applications across various industries. With a focus on elucidating the fundamental principles, process characteristics, and recent advancements, the paper offers a comprehensive overview of CMT welding's versatility and effectiveness. The review delves into the intricate mechanics of the CMT welding process, highlighting its unique metal transfer modes like CMT-P, CMT advanced, CMT pulse rose, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 235–245 Read article
-
Effect on Welding Parameters on FSW of Aluminium Alloys 7075 T6 with Varying Tool Geometry
Abstract: The present study is to investigate effect of tool pin profile over the friction stir welding of aluminium alloys 7075 T6. The welding process is to be conducted on varying the welding process parameters such as tool rotation speed (rpm), welding speed (mm/min) and tool pin profile. In this work, tensile strength tool rpm increase UTS in FSW joint decease up to certain level, including effect tool rpm on weld …
Published in Journal of Production Research & Management · Vol. 7, Issue 3, 2017 · pp. 27–32 Read article
-
An Investigation on Effect of Welding Current Mode on Weld Quality Characteristics of Microplasma Arc Welding of Inconel 625 Sheets
Abstract: Nickel alloys have gathered wide acceptance in the fabrication of components, which require high temperature resistance and corrosion resistance, such as metal bellows used in expansion joints in aircraft, aerospace and petroleum industry. In case of single-pass welding of thinner sections of this alloy, pulsed current microplasma arc welding was found beneficial due to its advantages over the conventional continuous current process. The paper focuses on studying the effect of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 3, Issue 2, 2013 · pp. 8–13 Read article
-
Optimizating Pitting Corrosion in 3.5 N NaCl Medium of Pulsed Current Micro Plasma Arc Welded AISI 304L Sheets Using Genetic Algorithm
Abstract: Austenitic stainless steel sheets have gathered wide acceptance in the fabrication of components, which require high temperature resistance and corrosion resistance, such as metal bellows used in expansion joints in aircraft, aerospace and petroleum industry. In case of single pass welding of thinner sections of this alloy, pulsed current micro plasma arc welding (PCMPAW) was found beneficial due to its advantages over the conventional continuous current process. This paper highlights …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 132–142 Read article
-
Comparison of PQR and WPQ for Jacket Long Seam Joint of Pressure Vessel as per ASME Section IX
Abstract: Small and medium size stocked components intended for boiler and pressure vessel are often manufactured and welded with reference to ASME section III and IX. This paper mainly focuses on rules for welding qualification, monitoring welding activities during manufacturing and the extent of supervision by independent inspection body required by the quality system. In this work comparison required for welder procedure qualification as well as welder qualification accordance with procedure …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 2, 2016 · pp. 1–5 Read article
-
A Review on an Investigation on the Effect of Immersed Medium in Friction Stir Welding of Aluminium Alloys (AA 6061-T6)
Abstract: Friction stir welding is solid state welding technology used for welding of low melting point metals such as Al, Mg and its alloys. FSW process can be controlled by different parameters like rotational speed, feed rate and welding medium. In this process, a cylindrical non-consumable tool, with a profiled probe (pin) rotating about its own axis is slowly plunged into the abutting edges of work pieces rigidly clamped to a …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 1, 2017 · pp. 9–16 Read article
-
Investigation of Microhardness and Microstructure Using Friction Stir Welding of Dissimilar Aluminium Alloys
Abstract: In this paper Friction Stir Welding (FSW) of two dissimilar aluminium alloys (AA5083 and AA6061) was successfully carried out by considering their advancing and retreating side during the process. It was observed from this experiment that the materials located on advancing side experience a longer contact under the shoulder of tool during process. This contact causes deformed and undeformed material to get larger contact with each other, so that the …
Published in Journal of Communication Engineering & Systems · Vol. 8, Issue 3, 2018 · pp. 37–44 Read article
-
A Review on Shielded Metal ARC Welding
Abstract: Shielded metal arc welding (SMAW) is the world's most popular welding process. In this process consumable electrode is used for generating arc. The electrode is coated with a shielding flux. The flux melts with the electrode metallic core, forming gas and slag, shielding the arc and the weld pool. The flux cleans the metal surface and protects the molten metal from oxidation and stabilizes the arc. The molten electrode metal …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 1, 2020 · pp. 1–5 Read article
-
Effect of Pin Profile on Microstructure and Mechanical Properties of Friction Stir Welded AZ31B Magnesium Alloy
Abstract: Friction Stir Welding (FSW) is a solid state welding technique which was developed primarily for joining soft metal alloys. The aim of the present work was to develop a defect free friction stir joint of magnesium AZ31B sheets and to investigate the microstructural and mechanical properties of the weld. Two types of tool pins namely cylindrical and truncated conical pin profiled tools have been used to analyze its effect on …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 3, 2016 · pp. 1–11 Read article
-
A Technical Review on Friction Stir Spot Welding of Steels for Automotive Applications
Abstract: Friction stir spot welding (FSSW) is a novel method of friction stir welding which has prevailed in the current market especially for joining of non-ferrous metals like aluminium, copper, magnesium, etc. with similar and dissimilar metal welds possible. It is done by using a cylindrical rotating tool with pin on the plates to be welded at high speed rotation. The friction between the tool and workpiece causes the welding of …
Published in Journal of Automobile Engineering and Applications · Vol. 6, Issue 3, 2019 · pp. 18–27 Read article
-
Effect of Process Parameters on TIG Weld-Brazing of Aluminum Alloy to Galvanized Steel
Abstract: AbstractAbility to join aluminum alloy to steel enables weight reduction of automobile bodies. Gas tungsten arc welding (GTAW) process was employed to weld-braze A8011-H14 aluminum alloy to galvanized steel in lap configuration. The influence of heat input on bead formation and joint strength was investigated. The microstructural characterization was carried out using an optical microscope and scanning electron microscope. The chemical composition was analyzed using energy dispersive spectroscopy technique. The …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 3, 2018 · pp. 8–14 Read article