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114 articles for “Metal Casting”
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Optimization Of Mechanical Properties Of 500/7 Grade Ductile Cast Iron (DCI) By Using SMAW: Applications In Reinforced Composites And Thermoplastics Through Taguchi & GRA
Abstract: Welding, a critical manufacturing process, is broadly engaged to join metals and thermoplastics using heat, pressure, or both. This study inspects the Shielded Metal Arc Welding (SMAW) method to optimize welding parameters and improve the mechanical properties of Ductile Cast Iron (DCI) grade 500/7, a material widely used in high-strength and thermal conductivity applications in aerospace and automotive sectors. Using an L9 OA (orthogonal array), experiments were conducted on nine …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 204–222 Read article
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A Review on The Role of Nanoparticles in Modifying Mg Alloys and Composites
Abstract: Reviewing and assessing magnesium's uses in the automobile sector, which have the potential to greatly improve fuel efficiency and environmental preservation, is the goal of this study. The report provides an overview of magnesium alloys' present benefits, drawbacks, technological obstacles, and future prospects in the automobile sector. The development of magnesium matrix composites has advanced to a new level thanks to the magnesium matrix nanocomposites' exceptional mechanical qualities. Dispersing nanoparticles …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 2, Issue 1, 2024 · pp. 24–32 Read article
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Experimental investigations on mechanical properties of AL8081 reinforced with B4C particulate Mmc’s
Abstract: The aluminium metal matrix composites are becoming emerging and most versatile material. Aluminium MMCs are widely used since the applications involved in automotive, unique structural, defence and aerospace. At the elevated temperature levels, the potentiality of Aluminium MMCs is very high. The metal matrix composites (MMCs) mainly mitigate the weight ratio. In this article, the aluminium metal is conjugated with B4C particulates by stir casting approach. The stir casting method …
Published in Journal of Experimental & Applied Mechanics · Vol. 10, Issue 2, 2019 · pp. 12–16 Read article
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Characterization of Aluminum Metal-Matrix Composite with SiC and B4C Reinforcement with Different Weight Percentage
Abstract: Metal Matrix Composites (MMCs) have been prepared by compo casting method. The effect of matrix material on the wettability/compatibility of refinement with matrix is studied. Silicon and boron ceramic particles were used as reinforcement in aluminum matrices. The study of density, micro-hardness and the tensile strength has been done in order to characterize the same. It is found that Al-SiC MMC shows an increase in density with increasing weight percentage …
Published in Journal of Experimental & Applied Mechanics · Vol. 6, Issue 1, 2015 · pp. 1–6 Read article
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Breakout Problems Study of Continuous Casting Steel
Abstract: The breakout is one of greatest problems in the continuous casting processes. We can return most of their reasons on the bad control of casting process circumstances, including the chemical composition of the metal, pouring speed and temperature, as well as operation processes control. In this research, the breakout heats had been constrained for the period of ten months, for (ST 52) type steel .From the operating data, remarked that …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 11–21 Read article
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Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
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STUDIES ON MECHANICAL AND TRIBOLOGICAL PROPERTIES OF LM25 COMPOSITES
Abstract: Aluminium LM25 alloy is widely used at automobile and aircraft industries in the form of cast component with varying section size. This study investigates how the microstructure and mechanical properties of LM25 alloy before and after addition of reinforcement material of coconut shell ash to the base material aluminium alloy as Metal Matrix Composites have wide range of applications in current industrial scenario. Conventional materials have limitations with respect to …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 2, 2018 · pp. 12–17 Read article
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Multi Response Optimization in Friction Stir Welding Al 7075/SiC/10% Metal Matrix
Abstract: The aim of this investigation is to determine the effect of Friction Stir Welding process parameters such as tool rotational speed, weld speed, tilt angle and tool geometry on Al7075/10%wt./SiC Metal matrix Composite. Composites were prepared by the mechanical stir casting process. L27 orthogonal array was chosen for the experimental design. The response characteristics as tensile strength (UTS ) and hardness (VHN) were measured and optimized with Taguchi based grey …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 1, 2018 · pp. 30–38 Read article
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Past, Present and Future of FNB Mould System
Abstract: This review paper is dealing types of binders used in foundry industries. The different binders have advantages and limitations. This paper gives direction on selection of binder system in different metals. This mainly focuses on selection, advantages and limitations in motor body castings. The data was collected from Krislur Castomech Pvt. Ltd., Chitra G.I.D.C., Bhavnagar. The binder system improves productivity of foundry industries by reducing process cycle time. FNB system …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 1, 2018 · pp. 10–16 Read article
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Mechanical Characterization of Al6061 Hybrid Composites Reinforced with Boron Carbide and Fly Ash via Stir Casting
Abstract: The growing demand for lightweight, cost-effective, and high-performance materials in structural and automotive sectors has accelerated the development of hybrid metal matrix composites (HMMCs). This study investigates Al6061 alloy as the matrix material, reinforced with varying weight fractions of boron carbide (B₄C), a high-hardness ceramic, and fly ash, an economical industrial byproduct, to assess their synergistic effects on mechanical properties. Hybrid composites were synthesized using the stir casting technique to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1711–1719 Read article
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Enhanced Synthesis Methods and Comprehensive Material Response Analysis in Alloy-Infused Nanocomposites
Abstract: This study looks into the most advanced ways to make alloy-infused nanocomposites and how they react to different materials. It focuses on how these nanocomposites can be used to process and make plastics and composites. A lot of people are interested in alloy-infused nanocomposites because they have better mechanical, thermal, and electrical qualities than regular composites. The goal of this study is to improve the methods used for making nanocomposites …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 175–191 Read article
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Solidification of Brass Casting in Green Sand Mould: A Numerical and Experimental Study
Abstract: Casting which is also known as founding, is one of the earliest metal shaping methods. It means the pouring of molten metal into the refractory mould then allowing it to solidify. After solidification removing of part from the mould either by breaking the mould or ejecting the mould part. Present study has been focused on solidification of brass in green sand mould formulation. Two-dimensional heat conduction equation in cartesian co-ordinate …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 3, 2015 · pp. 24–30 Read article
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Improving Quality of Thin Walled Sand Casting through Selective Quality Improvement Methods
Abstract: Six sigma is a quality improvement methodology. In this research paper, six sigma methodology is used for end shield FG 200 Grey casting of electric body. DEMAIC methodology along with Taguchi method is used to minimize the defect in end shield casting. DOE and analysis for variance techniques are used to determine the correlation of defects with the pouring temperature, pouring time and Si percentage and their optimum values are …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 2, 2017 · pp. 28–36 Read article
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Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
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Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article
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Experimental Investigations on Aluminium Composites Materials Using Stir Casting Process
Abstract: In physical operations, accoutrements in motorcars and aeronautical machine factors, aluminium and its alloys are extensively used. In this study an effort is made to ameliorate the properties of aluminium essence matrix compound (A356) for manufacturing of machine rudiments taking High Tensile strength, Hardness, Wear resistance and low coefficient of friction, aluminium alloy (A356) reinforced with aluminium oxide, graphite and silicon carbide. In the current work, A356 as base metal …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 302–323 Read article
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Wear Behavior and Mechanical Characterization of Pure Aluminum Reinforced with RHA by Using Powder Metallurgy Method
Abstract: In recent years, composites made from aluminum and its alloys have gained significant attention due to their optimal blend of low weight, high strength, impressive toughness, enhanced thermal stability, straightforward casting processes, superior corrosion resistance, and availability compared to unreinforced aluminum and its alloys. These aluminum-based composites are widely utilized in producing components for industries such as automotive, aerospace, marine, and nuclear. Rice husk ash (RHA) is a fine, powdery …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 495–502 Read article
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Role of Bimetallic (Ag-Cu) Nanoparticles on the Structural Properties of PVA/PVP Blend Green Nanocomposites
Abstract: This study reports the green synthesis of polymer blend nanocomposites of Polyvinyl alcohol (PVA) and Poly vinylpyrrolidone (PVP) embedded with Silver (Ag), Copper (Cu) mono metallic and Silver-Copper (Ag-Cu) bimetallic nanoparticles (NPs), generated using plant mediated solution casting method. The formation of blend, polymer-polymer interactions, interaction between polymer and nanoparticles and role of the nanoparticles on the interactions among PVA/PVP blend nanocomposites were studies by FTIR spectroscopy. The crystallinity of …
Published in Journal of Polymer & Composites · Vol. 10, Issue 1, 2022 · pp. 11–19 Read article
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A Technical review on Solidification cracking behaviour and susceptibility of aluminum alloy weld
Abstract: The paper deals with the physical, chemical properties along with important aluminum applications. Various defects are generated while welding of aluminum alloys one of the severe defect is cracks. Solidification and liquation cracks are generated at various zones of metals. Different mechanical and metallurgical factors affecting the solidification cracking. A variety of weldability tests like Varestraint test, Transvarestraint test, The Cast Pin Tear test, Hot Ductility test, Strain-To-Fracture test, Reheat …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 2, 2018 · pp. 77–84 Read article
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Development of Aluminium Based Silicon Carbide Particulate Metal Matrix Composite for Cylinder Liner
Abstract: Cylinder liner is used in engine block to give a wear protective surface for piston and piston rings. Friction accounts for a loss of over 30% of the total vehicle power. Over half of that power loss can be attributed to the frictional loss between piston rings and cylinder bores. The best approach for improving power train efficiency is to reduce friction loss and the way for reducing the rolling …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 1, 2017 · pp. 17–29 Read article