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372 articles for “Cast”
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Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
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Optimizing Parameters for Dry Sliding Wear Control in Stir-Cast AA7050/SiC Composites
Abstract: Using a pin-on-disc tribometer, this study examined the dry sliding wear behavior of AA7050/SiC composites. The production of this metal matrix composite was achieved through the stir-casting process, which involved an initial step of melting the AA7050 alloy, followed by the careful introduction of silicon carbide (SiC) particles, stirring to achieve uniform dispersion, and finally, casting the molten mixture. Wear rate (WR) was determined by three operational parameters: SiC reinforcement …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1624–1635 Read article
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Enhancement of Mechanical Properties in Eutectic Al-Si Alloy Matrix Composites Reinforced with Kyanite and Graphite via Stir Casting
Abstract: The purpose of this work is to enhance the mechanical performance of a eutectic Al–Si alloy by incorporating hard ceramic (kyanite) and soft solid lubricant (graphite) reinforcements using a liquid-state stir casting route. Metal matrix composites were fabricated with kyanite contents of 2, 4, and 6 wt.% and a constant 2.5 wt.% graphite. Their microstructures and mechanical properties were systematically evaluated. The microstructure was examined using optical microscopy and energy …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 90–100 Read article
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Development of New Castable Al-Alloy-TiB2 Metal Matrix Composites
Abstract: There has been a constant drive for replacing monolithic aluminum alloys by aluminum-based metal matrix composites (MMCs) in many industrial applications where high stiffness and high strength to weight ratio are required. The present paper describes a cost-effective route to produce Al-Alloy-10 wt % TiB2 metal matrix composites by in situ molten flux assisted reaction synthesis. In Situ LM25-TiB2 composite material prepared by reaction synthesis was cast into thick as …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 65–70 Read article
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Transient Dynamic Analysis of Tapered Traditional and Castellated I-Beam using FEM
Abstract: A transient dynamic analysis of typical hot-rolled I sections with solid and castellated web (in the form of a beam member) is performed for various boundary conditions. The analyses are performed for the web depth opening of 0.6D, since it behaves satisfactorily with regards to serviceability requirements at this opening size. Three different pair of sections are selected complying with classification of the sections provided in Table 2 of IS …
Published in Journal of Structural Engineering and Management · Vol. 5, Issue 2, 2018 · pp. 9–24 Read article
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STUDYING OF CHARACTERISTICS OF HYBRID COMPOSITE MATERIAL PRODUCED BY STIR CASTING METHOD
Abstract: A Metal framework composite is a composite material with no less than two constituent parts, one being a metal other fortification. At the point when no less than three materials are available, it is known as a mixture composite. Aluminum is generally utilized as a part of aviation and vehicle enterprises because of their low weight ratio and great mechanical properties, better consumption protection and wear, low temperature coefficient of …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 2, 2018 · pp. 1–6 Read article
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Retrieval of a Fractured Cast Metal Post with Ultrasonic and H-File Assembly: A Case Report
Abstract: Non-surgical endodontic re-treatment has a successful long-term outcome for failed root canal cases. However at times it can be complex and challenging. This may sometimes involve the removal of an existing post in the root canal. Various techniques have been advocated for the removal of existing post from the root canal. The present case report is about the successful retrieval of fractured cast post with the help of ultrasonics and …
Published in Research and Reviews: A Journal of Dentistry · Vol. 11, Issue 3, 2020 · pp. 18–20 Read article
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Studies on the Influence of Squeezed Stir Casting Parameters on the Strengthening Properties of AZ91Mg Alloy
Abstract: In this research, optimum squeeze stir casting parameters of AZ91 Mg alloy has been investigated by considering its strengthening properties. Melting temperature, squeezed pressure, and molding temperature is the key parameters that are considered for this investigation. The result of this research reveals that 750°C melting temperature, 250 MPa squeezed pressure and 250°C molding temperature represent a significant combination with its strengthening properties in AZ91Mg alloy. This combination is confirmed …
Published in Journal of Polymer & Composites Read article
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Foundry 4.0: Revolutionizing Casting Production with Computerized Systems
Abstract: For a considerable amount of time, foundries used computers for handling inventory, waging, wages, accounting, personnel records, and quality control. Nearly all of the foundry's systems and machinery are computerized. Through the installation of computers in foundries, employees' workloads and levels of stress have reduced significantly, and the workplace feeling has greatly improved. This review paper explores the potential implications and functions of computers in foundries. A thorough explanation of …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 1, Issue 2, 2023 · pp. 1–11 Read article
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Investigation of Microstructural and Tensile behaviour of stir-casted Al5052-based Composites with nano-reinforcements
Abstract: Aluminium-based composites have gained popularity in the aviation, automotive, and marine sectors as a result of their exceptional strength-to-weight ratio and also due to resistance to wear and corrosion. The current investigation involves the examination of the microstructural and tensile behaviour of stir-casted Al5052-based composites. The nanoparticles of 1% titanium diboride and 1% zirconia were added as reinforcement materials. To better understand the microstructure of the composite specimens, scanning electron …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 1–7 Read article
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Microstructural Characterisation and Analysis of Mechanical Behaviour of Hybrid AA 7075/7178 Fabricated Using Die Casting Technique
Abstract: AA are being increasingly used in the field of structural engineering owing to their desirable mechanical properties coupled with their recyclable and sustainable nature, thus contributing significantly towards reduction of carbon footprints and development of circular economy. Till date numerous research projects have been prompted to investigate the structural performance of aluminium alloy structures and develop alternatives with enhanced performance parameters. AA 7xxx (Al-Zn-Mg-Cu) are being widely used in variety …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 441–451 Read article
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Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article
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Optimization Of Mechanical Properties Of 500/7 Grade Ductile Cast Iron (DCI) By Using SMAW: Applications In Reinforced Composites And Thermoplastics Through Taguchi & GRA
Abstract: Welding, a critical manufacturing process, is broadly engaged to join metals and thermoplastics using heat, pressure, or both. This study inspects the Shielded Metal Arc Welding (SMAW) method to optimize welding parameters and improve the mechanical properties of Ductile Cast Iron (DCI) grade 500/7, a material widely used in high-strength and thermal conductivity applications in aerospace and automotive sectors. Using an L9 OA (orthogonal array), experiments were conducted on nine …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 204–222 Read article
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Composite Fabrication by Stir-Cast for Al C355.0 With Particulates Hematite Reinforcements at Different Weight Percentages in Copper Chills with and Without Water Circulation for Mechanical and Fatigue Performance
Abstract: This study investigates the fabrication of aluminum matrix composites using the stir casting method to analyze the mechanical characterization and fatigue behavior of Al C355.0 composites reinforced with varying weight percentages of hematite particulates. The hematite content was systematically adjusted from 0 wt. % to 12 wt. % in 3 wt. % increments, with the presence of constituent elements confirmed through Energy Dispersive Spectroscopy (EDS). The incorporation of hematite reinforcement …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 324–336 Read article
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Enhanced Mechanical and Tribological Performance of Magnesium–Boron Carbide Composites Fabricated via Stir Casting for Lightweight Structural Applications
Abstract: This study investigates the fabrication and evaluation of properties of magnesium (Mg) matrix composites reinforced with boron carbide (B₄C) for lightweight structural applications. Stir casting was employed to incorporate B₄C particles at varying weight fractions (0%, 3%, 6%, and 9%) into the magnesium matrix. The influence of B₄C on density, porosity, hardness, tensile strength, and wear resistance was systematically examined. Theoretical density increased from 1.74 g/cm³ (pure Mg) to 1.88 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 29–39 Read article
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Corrosion Measurement and Hardness Test of Magnesium-Tri Calcium Phosphate Composite Fabricated by Stir Casting
Abstract: Magnesium MMC is preferred in applications requiring high-quality materials and has replaced monolithic materials. Bio-implants traditionally used are titanium, steel, and nickel-titanium alloys, however, their removal necessitates surgery, which is costly and painful. While biodegradable 3D-printed implants are effective and eliminate the need for a second surgery, they remain expensive. After several studies to solve this issue, the development of biodegradable implants is considered. Magnesium possesses good biodegradable properties. An …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 436–447 Read article
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Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article
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AL6061/Al2O3-Ash Reinforced Composites: An Experimental and Statistical Study Using Ultrasonic Stir Casting
Abstract: This study presents an experimental investigation on the influence of fly ash particle size on the mechanical properties of aluminum alloy (Al6061) composites fabricated through Ultrasonic Assisted Stir Casting. Fly ash, a low-cost and low-density by-product of thermal power plants, has emerged as an effective reinforcement material due to its excellent fluidity, high filling capability, and ease of processing. It has been increasingly utilized in metal, polymer, and rubber composites …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1123–1133 Read article
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Mechanical Characterization of Al6061 Hybrid Composites Reinforced with Boron Carbide and Fly Ash via Stir Casting
Abstract: The growing demand for lightweight, cost-effective, and high-performance materials in structural and automotive sectors has accelerated the development of hybrid metal matrix composites (HMMCs). This study investigates Al6061 alloy as the matrix material, reinforced with varying weight fractions of boron carbide (B₄C), a high-hardness ceramic, and fly ash, an economical industrial byproduct, to assess their synergistic effects on mechanical properties. Hybrid composites were synthesized using the stir casting technique to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1711–1719 Read article
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Mechanical Characterization and Machinability Optimization of Stir-Cast Al6061–SiC Metal Matrix Composites
Abstract: This study presents the fabrication, mechanical characterization, metallurgical analysis, and machinability optimization of Aluminum 6061 reinforced with Silicon Carbide (SiC) metal matrix composites (MMCs) at three weight fractions: 5%, 7.5%, and 10%. Composites were manufactured using the stir casting technique, followed by comprehensive mechanical testing (tensile, hardness, and impact), optical microscopy, and scanning electron microscopy (SEM). Machinability was assessed through turning experiments on a lathe using an L9 Taguchi orthogonal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 833–848 Read article