Search
135 articles for “Welding process”
-
Effect on Welding Parameters on FSW of Aluminium Alloys 7075 T6 with Varying Tool Geometry
Abstract: The present study is to investigate effect of tool pin profile over the friction stir welding of aluminium alloys 7075 T6. The welding process is to be conducted on varying the welding process parameters such as tool rotation speed (rpm), welding speed (mm/min) and tool pin profile. In this work, tensile strength tool rpm increase UTS in FSW joint decease up to certain level, including effect tool rpm on weld …
Published in Journal of Production Research & Management · Vol. 7, Issue 3, 2017 · pp. 27–32 Read article
-
Review in Friction Stud Welding of Aluminium to Steel
Abstract: The demand for friction stud welded aluminum/steel joints has increased in many significant applications including cryogenics, structural engineering, spacecraft, rocket fuel tanks and high vacuum chambers owing to their superior properties. In automobile engineering, there is a requirement to join a mild steel earthing pin which is in the shape of a stud to an aluminum car body. Aluminum and steel was considered to join using friction stud welding. This …
Published in Journal of Thermal Engineering and Applications Read article
-
Prediction of Bead Geometry Parameters using Response Surface Methodology and Finite Element Analysis of Gas Metal Arc Welded Joints of Aluminum Alloy
Abstract: Gas Metal Arc welding process aims to produce welded joint with the excellent mechanical properties with minimum distortion and desired weld bead parameters. In welding, input process parameters decides the quality of weld joint. Manufacturer are facing problem of controlling the process input parameters to obtain a good welded joint with the bead geometry. Prediction of weld bead geometry play very important role in determining the quality of weld. This …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 2, 2018 · pp. 23–35 Read article
-
Investigation of Process Specifications on Friction Stir Welded Aluminium 5083 and 6082 Alloys
Abstract: Aluminium 5083 alloys were mainly used for naval based applications because of better corrosion resistance feature. Similarly aluminium 6082 alloy being a structurally significant material found its applications in construction sector. Fusion welding of these two heterogeneous alloys is bit hard, since it evolves many defects. Present Investigation deals with two cases of distinct alloys through FSW process. Case 1 represents 31 experimental trails performed by 5 various tool pin …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 1–11 Read article
-
Review on Corrosion of Welded Joints
Abstract: Corrosion is one of the major problems generally faced by welded joints made from various welding processes. Welding resistance of welded joints can be improved with addition of anticorrosive elements in the base metal. However certain other factors like fabrication technique, welding practice, welding sequence, moisture contamination, organic or inorganic chemical species oxide film and scale, weld slag and spatter, incomplete weld penetration or fusion also contribute for corrosion of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 23–30 Read article
-
A Review on Process Parameter Optimization of TIG Welding of SS316
Abstract: In this audit paper the creator needs to decide the effect of different welding parameters on the weld dot of SS316 welded joint. In this examination the diverse method is utilized to upgrade the distinctive welding parameters like speed, current, gas stream rate on the quality of the material. The outcome demonstrates that speed is the best variable to have most noteworthy twist quality; and current is utilized to get …
Published in Journal of Production Research & Management · Vol. 5, Issue 3, 2015 · pp. 34–38 Read article
-
Process Parameter Optimization of Magnesium Alloy Material Welded by Friction Stir Welding Using UTM and Taghuchi Approach
Abstract: Welding is a fabrication process where materials are fused together which may similar or dissimilar according to requirement. Welding is a systematic approach where dissimilar and similar materials are welded with an application of heat. Friction stir welding (FSW) is a welding method where metals are converting to a molten phase and with a desirable application of pressure leads to metal joining. FSW is a metal joining process used in …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 381–392 Read article
-
Selection and Mechanism of using active gas in GTAW Process – A review
Abstract: Gas tungsten arc welding process is known for its good quality welds. However, the lack of penetration of the process leads to low productivity. Many techniques have been implemented in the past to improve the joint penetration and thereby the productivity of GTAW process. In one of the technique, active gas like Carbon dioxide, Nitrogen or Oxygen is used in some proportion along with the inert gas. This addition of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 1, 2018 · pp. 49–61 Read article
-
Investigation and Optimization of Resistance Spot Welding Parameters for Stainless Steel
Abstract: The present work examines the significant impact of resistance spot welding (RSW) process parameters on the properties and efficacy of connections created in sheets of 316L stainless steel. This study examines the intricate relationship between welding parameters, investigating their influence on the microstructure, mechanical characteristics, and overall efficacy of welded connections. By employing a methodical experimental methodology, this study thoroughly investigates the impact of different factors in resistance spot welding …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 15–21 Read article
-
Structural Optimization of FDM-Processed ASA Polymer Frames through Acetone Solvent Welding, Variable Infill Strategy, and Layer Orientation: Experimental Validation via Quadcopter Flight Testing
Abstract: Acrylonitrile styrene acrylate (ASA) is an amorphous terpolymer with superior UV resistance compared to acrylonitrile butadiene styrene (ABS), as its acrylate rubber phase lacks photodegradation-prone carbon–carbon double bonds. This study proposes acetone solvent welding as a polymer joining method to produce monolithic structures from FDM-processed ASA components, addressing three processing challenges: achieving structural continuity through polymer chain interdiffusion at solvent-wetted interfaces, correcting thermal warping via post-print geometric correction during welding, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 689–703 Read article
-
An Investigation on Effect of Welding Current Mode on Weld Quality Characteristics of Microplasma Arc Welding of Inconel 625 Sheets
Abstract: Nickel alloys have gathered wide acceptance in the fabrication of components, which require high temperature resistance and corrosion resistance, such as metal bellows used in expansion joints in aircraft, aerospace and petroleum industry. In case of single-pass welding of thinner sections of this alloy, pulsed current microplasma arc welding was found beneficial due to its advantages over the conventional continuous current process. The paper focuses on studying the effect of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 3, Issue 2, 2013 · pp. 8–13 Read article
-
Properties of Aluminium 6063 T6 by the Application of Friction Stir Processing
Abstract: With the advancement in technology and limited energy resources, now Manufacturing Industries are focusing more towards the material having better strength as compare to its weightand to reduce the material wastage industries are now demanding those processes which are highly efficient and can be easily performed. Friction stir processing have started a revolution in the field of material property modification. In this article we are discussing about an Investigation on …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 7, Issue 1, 2020 · pp. 24–38 Read article
-
Review and analysis of the Programmable Tungsten Inert Gas Welding Machine
Abstract: The purpose of this study is to examine metal inert gas (MIG) and tungsten inert gas (TIG) welding processes. This study focuses on welding defects with various kinds of AISI- 1020 mild steel welding joints when using metal inert gas (MIG) and tungsten inert gas (TIG). The impact of different process variables on mild steel welding was looked into. In this study, the main process parameters were changed, and destructive …
Published in International Journal of Manufacturing and Production Engineering · Vol. 4, Issue 2, 2026 Read article
-
A Technical Review on Friction Stir Spot Welding of Steels for Automotive Applications
Abstract: Friction stir spot welding (FSSW) is a novel method of friction stir welding which has prevailed in the current market especially for joining of non-ferrous metals like aluminium, copper, magnesium, etc. with similar and dissimilar metal welds possible. It is done by using a cylindrical rotating tool with pin on the plates to be welded at high speed rotation. The friction between the tool and workpiece causes the welding of …
Published in Journal of Automobile Engineering and Applications · Vol. 6, Issue 3, 2019 · pp. 18–27 Read article
-
Conceptualization of An Intelligent Decision Framework for Control Factors and Weld Quality Prediction
Abstract: To improve the robot's welding quality, control welding precision, optimize welding parameters, realize continuous welding quality database optimization, and increase welding defect detection, a fuzzy neural network-based intelligent decision-making system must be built. This study demonstrates how fuzzy control theory and BP neural networks may be used to identify welding issues and enhance process variables. The experimental findings indicate that, with seam classification accuracy close to 90%, enhancing welding parameters …
Published in Journal of Polymer & Composites · Vol. 11, Issue 6, 2023 · pp. 10–19 Read article
-
Taguchi Method: A New Approach for Evaluating and Optimizing Parameters of TIG Welding
Abstract: The construction and industrial sectors must improve the quality of their welds. An experimental plate fabricated of SS304L was to be tungsten inert gas (TIG) welded in this experiment, and an effort was made to enhance the mechanical properties. The Taguchi L9 orthogonal array was used to organize the experiment, and the mechanism of advancement was used to simulate the performance. The tensile strength of the welded junction rises in …
Published in Journal of Polymer & Composites · Vol. 11, Issue 2, 2023 · pp. 121–129 Read article
-
Multi Response Optimization in Friction Stir Welding Al 7075/SiC/10% Metal Matrix
Abstract: The aim of this investigation is to determine the effect of Friction Stir Welding process parameters such as tool rotational speed, weld speed, tilt angle and tool geometry on Al7075/10%wt./SiC Metal matrix Composite. Composites were prepared by the mechanical stir casting process. L27 orthogonal array was chosen for the experimental design. The response characteristics as tensile strength (UTS ) and hardness (VHN) were measured and optimized with Taguchi based grey …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 1, 2018 · pp. 30–38 Read article
-
A Review on joining super austenitic stainless steel AISI 904L
Abstract: Super austenitic stainless steel AISI 904L is the commended material for high corrosion resistance and strength requirements. Super austenitic stainless steels are widely employed in applications like aerospace, automotive, marine, industrial applications. The process of joining of super austenitic stainless steel can be done with several conventional arc welding processes, but micro plasma arc welding which promotes high heat inputs and low dilution of the welds which makes joining of …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 2, 2019 · pp. 26–37 Read article
-
Effect of Process Parameters of Pulsed Current Micro Plasma Arc Welding on Weld Pool Geometry of AISI 304L Stainless Steel Sheets
Abstract: AISI 304L stainless steel is an austenitic Chromium-Nickel stainless steel offering an optimum combination of corrosion resistance, strength, and ductility. These attributes make it a favorite for many mechanical components. The low carbon content reduces susceptibility to carbide precipitation during welding. The effects of pulsing current parameters on weld pool geometry namely front width, back width, front height, and back height of pulsed current micro plasma arc-welded AISI 304L stainless …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 105–116 Read article
-
The Effect of Welding Parameters and Tool Geometry on Mechanical Properties of RZ5-10 wt% TiC FSW Joint
Abstract: Friction Stir Welding (FSW) of metal matrix composite (MMC) provides the grain refinement and reinforcement redistribution of the composite used for wide application in aerospace and structural. This wide application needs development of best-suited joining process for MMC which is complicated to unite by the traditional welding process. The paper observed the consequence of the welding parameters and tools’ geometry on the mechanical properties of the friction stir butt welded …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 81–94 Read article