Search
95 articles for “Thermoplastic”
-
Influence of Carbonyl Iron Particle Loading on the Dimensional and Rheological Properties of 4D-Printed TPU-Based Magnetorheological Elastomers
Abstract: The advancement of 4D printing technologies has created new opportunities for fabricating smart materials with tunable properties, including magnetorheological elastomers (MREs). This study investigates the fabrication and characterization of thermoplastic polyurethane (TPU)-based MREs with varying carbonyl iron particle (CIP) loadings (10–50 wt.%) using the fused filament fabrication (FFF) method. MRE filaments were produced through a solvent-assisted mixing and extrusion process, ensuring consistent diameters within 1.75 ± 0.10 mm. Test specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 127–138 Read article
-
Futuristics of Renewable and Non-renewable Resources in Electricity Demand for Carbon-free Transportation with Electric Vehicles
Abstract: Greenhouse gases significantly impact the global environment, with carbon being the most substantial contributor. Transport accounts for nearly 22% of total global carbon emissions, prompting the urgent need for sustainable alternatives. Electric Vehicles (EVs) present a promising solution for mitigating transportation-related emissions. This study explores the transition from fossil-fuel-based transportation to EVs, examining ownership costs, global power demand, renewable energy integration, and trends in EV manufacturing and sales. A comparative …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1408–1425 Read article
-
Effect of Process Variables on the Mechanical Characteristics of form Fabricated Materials
Abstract: Additive manufacturing prominent rapidly advancing technologies for producing 3D-printed products. Initially developed by stratasys, FDM technology emerged during the 1980s. This additive manufacturing technique builds products by extruding semi-molten material through a nozzle onto a platform. PLA and ABS are among numerous thermoplastics that are commonly used as filaments in this procedure. Purpose of research was to observe the effect of variables such as infill percentage, bed temperature, printing speed …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 3, Issue 2, 2025 · pp. 32–39 Read article
-
Comparative Analysis of Tensile Properties of Virgin and Rice Husk-Reinforced PLA and ABS Filaments
Abstract: This study focuses on evaluating the tensile behavior of polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) filaments reinforced with rice husk ash (RHA) particles, in comparison with their respective virgin counterparts. The incorporation of RHA, an abundant agricultural waste by-product, was considered with the objective of developing eco-friendly composites suitable for additive manufacturing applications. Tensile testing was carried out to assess the influence of the reinforcement on the mechanical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 224–229 Read article
-
Post-Treatment Methods in Additive Manufacturing: A Review of Mechanical, Thermal, Chemical, and Hybrid Approaches
Abstract: Additive manufacturing, particularly Fused Deposition Modeling (FDM), has become a cornerstone of rapid prototyping and functional part production due to its accessibility and material versatility. However, the inherent layer-by-layer nature of FDM introduces surface roughness, reduced mechanical strength, and anisotropic behavior, which limit its industrial applications. This literature review investigates the impact of chemical post-processing treatments such as solvent vapor smoothing, immersion, and hybrid chemical-thermal methods on the surface quality …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 3, 2025 · pp. 25–34 Read article
-
Polyurethane: Chemistry, Production, Applications, and Future Prospects—An Overview
Abstract: Polyurethane (PU), a class of versatile polymers, has emerged as one of the most significant materials in modern industry owing to its remarkable mechanical strength, elasticity, durability, and resistance to abrasion, chemicals, and environmental degradation. Its wide range of tunable properties has made PU indispensable across multiple sectors, including fashion, automotive, manufacturing, biomedical, coatings, and construction. This review emphasizes the diverse applications of polyurethane and explores how its unique chemistry …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 12, Issue 3, 2025 · pp. 17–25 Read article
-
Magnetic Metal–Polymer Composites with Ferromagnetic Particle Networks for EMI Shielding in Flexible Electronics
Abstract: The rapid expansion of flexible and wearable electronic systems has intensified the demand for lightweight, mechanically compliant materials capable of effective electromagnetic interference (EMI) shielding. In this study, magnetic metal–polymer composites with magnetically aligned ferromagnetic particle networks were developed and systematically investigated for EMI shielding in flexible electronics. Thermoplastic polyurethane (TPU) was employed as an elastomeric polymer matrix due to its excellent flexibility, dielectric characteristics, and compatibility with particulate fillers. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 25–39 Read article
-
Structure-Property-Process Relationships in BNNS-Modified PEEK Nanocomposites for High-Performance Applications
Abstract: This study reports the design and performance evaluation of boron nitride nanosheet (BNNS)-reinforced polyetheretherketone (PEEK) nanocomposites fabricated using melt compounding and high-temperature Fused Filament Fabrication (FFF). PEEK, a high-performance thermoplastic, was reinforced with BNNS at 0.5–5wt.% to enhance mechanical, thermal, and tribological functionalities for advanced engineering use. Composite filaments were extruded and printed using a modified Bambu Lab FFF printer. Mechanical testing revealed a peak tensile strength of 108 MPa …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 867–888 Read article
-
Greener 3D Printing: The Role of Artificial Intelligence in Sustainable Polymer and Composite Manufacturing
Abstract: The integration of sustainable materials with additive manufacturing (AM) technologies marks a significant step towards environmentally responsible production. Biodegradable polymers, recycled thermoplastics, and bio-based composites, when used in 3D printing, offer the potential to reduce the ecological footprint of manufacturing. However optimizing the interplay between material properties process parameters, and product performance remains a complex challenge. This review examines how artificial intelligence (AI) is being applied to address these challenges …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 288–300 Read article
-
Bio-Derived TPS–Lignin Hybrid Composites Reinforced with Modified Coir and Plantain Fibers for Eco-Efficient Structural Applications
Abstract: This study develops bio-derived polymer composites using a thermoplastic starch–lignin (TPS–lignin) matrix reinforced with alkali-treated coir and plantain fibers for sustainable load-bearing applications. The TPS–lignin matrix was formulated using cassava starch, glycerol, and 10 wt% lignin, while coir and plantain fibers were surface-modified using 5 wt% NaOH to enhance interfacial compatibility. Composite laminates were fabricated with varying fiber loadings (10–40 wt%) through melt-mixing and hot-press compression. Tensile, thermal, morphological, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 136–145 Read article
-
Polymeric Hybrid Systems Engineered with Multiple-Stage Energy Absorption for Temperature Control
Abstract: Polymer–composite based phase change systems offer an effective strategy for adaptive thermal management; however, most existing systems exhibit single-stage latent heat transitions, limiting their applicability in environments with fluctuating thermal loads. In this study, a thermoplastic polyurethane (TPU) polymer matrix was reinforced with two microencapsulated paraffin-based phase change materials (PCM-A and PCM-B) to achieve multi-level latent heat storage behavior. The fabricated TPU/PCM-A10–B20 polymer–composite demonstrated two distinct endothermic transitions at approximately …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 146–155 Read article
-
Nano Shield-EV: Graphene and CNT-Infused Polymer Composites for Advanced EMI Shielding in Electric Vehicles
Abstract: The rapid growth of electric vehicles (EVs) has intensified the need for lightweight, thermally stable, and mechanically robust electromagnetic interference (EMI) shielding materials to ensure the reliable performance of advanced electronic systems. Traditional metallic shields, though highly effective, increase vehicle weight and restrict design flexibility, thereby motivating the search for multifunctional polymer-based alternatives. In this study, NanoShield-EV introduces novel polymer nanocomposites fabricated via melt blending and compression molding, combining engineering-grade …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1036–1047 Read article
-
Next-Generation Lightweight Nanocomposite Structures for Electric Mobility
Abstract: The rapid expansion of the electric vehicle (EV) sector has intensified the demand for battery enclosures that are lightweight, mechanically strong, thermally stable, and environmentally sustainable. This research focuses on the design and sustainable fabrication of hybrid nanocomposites for advanced EV battery housings. The proposed material system integrates carbon fiber, glass fiber, and graphene nanoplatelets within a bio-based epoxy matrix, resulting in improved mechanical strength, enhanced thermal stability, and superior …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1147–1156 Read article
-
Lightweight Composite Materials for Electric Vehicles (EVs) and Public and Private Transport
Abstract: The rapid expansion of the electric vehicle (EV) industry has intensified the demand for battery enclosures that are lightweight, durable, thermally stable, and environmentally sustainable. This study investigates the design and sustainable fabrication of hybrid nanocomposites for advanced EV battery housings. The proposed composite system combines carbon fiber, glass fiber, and graphene nanoplatelets within a bio-based epoxy matrix, resulting in superior mechanical strength, enhanced thermal stability, and excellent flame retardancy.A …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 470–481 Read article
-
Engineering Polymer Innovations for Improved Battery Safety and Vehicle Efficiency: A Comprehensive Review
Abstract: Electric vehicles (EVs) are high-power systems that require high-quality materials to ensure safety, reliability, and performance under extreme operating conditions. Polymer materials have become critical engineering materials in meeting these requirements due to their lightweight nature, design flexibility, durability, and high electrical insulation capability. Consequently, polymers are widely used in key EV components, including battery enclosures, module frames, thermal interface materials, wiring insulation, and lightweight structural parts.Recent developments in polymer …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 500–512 Read article
-
Mechanical and Thermal Performance of PETG Composites Reinforced with Short Carbon Fibers via Fused Filament Fabrication
Abstract: The study investigates the fabrication and characterization of polyethylene terephthalate glycol (PETG) composites reinforced with short carbon fibers (CF) using the fused filament fabrication (FFF) technique. Composite filaments with varying CF weight fractions (0, 5, 10, 15, and 20 wt%) were produced and evaluated for their mechanical, thermal, and morphological performance. The influence of CF reinforcement on tensile, flexural, and impact behavior was systematically examined, alongside thermal stability metrics including …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1219–1238 Read article
-
Stretchable Elastomer–Phase Change Composites for Passive Thermal Management in Wearable Electronics
Abstract: Elastomer-embedded phase change material (EPCM) composites are developed as stretchable, leakage-free, and electrically insulating thermal regulation layers for wearable electronics operating under stringent skin-safety requirements. The EPCM architecture comprises microencapsulated organic phase change materials (μPCM, 30–70 wt%) uniformly dispersed within soft elastomer matrices based on PDMS or SEBS-type thermoplastic elastomers, together with low loadings (1–8 wt%) of electrically insulating hexagonal boron nitride (h-BN) fillers to enhance lateral heat transport. Differential …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 30–41 Read article
-
Optimization of Process Parameter in 3D Printing to Minimize Wear Loss and increase Tensile Strength
Abstract: Additive Manufacturing (AM) and especially Fused Deposition Modeling (FDM) has emerged as a very versatile process of manufacturing polymer components with complex and highly-integrated geometries. Polylactic Acid (PLA) is a favorite of the many thermoplastic FDM materials because of its biodegradability, easy processing and predictable mechanical properties. The study aimed at maximizing critical parameters in FDM process in order to reduce wear loss and also increase tensile strength of PLA …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 849–858 Read article
-
Analysis of Ageing and Degradation Behavior of Polyamide-12 for Sustainable Additive Manufacturing
Abstract: Additive Manufacturing (AM), particularly High-Speed Sintering (HSS), has emerged as a transformative technology capable of producing complex thermoplastic parts with high efficiency and minimal material waste. The HSS process involves selective deposition of radiation-absorbing ink followed by infrared heating to consolidate polymer powders-most commonly polyamide-12 (PA12). While PA12 is widely used due to its excellent thermal stability and mechanical properties, the sustainability of HSS strongly depends on the reuse of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 136–154 Read article
-
Influence of SlS Parameters on Strength and Fatigue Durability of Polyamide-12
Abstract: Selective Laser Sintering (SLS), a laser-based polymer powder bed fusion process, has gained prominence in the fabrication of high-performance thermoplastics such as Polyamide-12 (PA12). This paper provides an extensive review of how key SLS process parameters—such as laser power, scan speed, hatch spacing, and energy density—affect the mechanical properties of PA12 components, with a specific focus on tensile strength and fatigue resistance. Studies demonstrate that increasing energy input enhances particle …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 178–191 Read article