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114 articles for “Metal Casting”
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Simulation and Analysis to Reduce the Shrinkage Defect in Sand Casting for the Rotor: A Review
Abstract: Casting is a process in which the metal is melted and poured into mold and allows it to solidify to get desired shape. Objective of investigation is to review on simulation and analysis to reduce the shrinkage defect in sand casting. In ductile iron casting, shrinkage defect is common. It is generally seen at the last solidifying area of casting. Other parameters like getting system, feeder, metallurgy of material, part …
Published in Journal of Production Research & Management · Vol. 7, Issue 3, 2017 · pp. 23–26 Read article
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Effect of Solutionizing and Ageing on Mechanical Properties of AL2024 Reinforced Alumina Particulate
Abstract: AbstractAluminium 2024 alloy is widely used at automobile and aircraft industries in the form of cast component with varying section size. This study investigates how the microstructure and mechanical properties of AL2024 alloy before and after heat treatment processes. Solution sing at 493°C-5H followed quenching in water at room temperature. Stir casting method is followed to obtain the required composite material with proper mixing of reinforcement. Further, the mechanical properties …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 8–12 Read article
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Analysis of Machine Learning in Metal Processing: A Novel Prospect
Abstract: Metal is processed by a wide range of procedures, from forming and casting to machining and riveting. Metal processing is a crucial part of modern manufacturing. The application of machine learning (ML) is driving a significant change in the sector, which has historically depended on empirical knowledge and trial-and-error techniques. Increased production, improved product quality, and resource optimization are expected outcomes of this action. This study aims to explore the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 1, 2026 · pp. 41–51 Read article
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Effect of Ni Addition on the Hardness and Tensile Strength of Al – Cu Alloy Prepared by Powder Metallurgy Technique
Abstract: Aluminium alloys are becoming potential engineering materials offering excellent combination of properties such as high specific strength, high specific stiffness, electrical and thermal conductivities, low coefficient of thermal expansion and wear resistance. Generally, copper and nickel were used as alloying elements in aluminium alloy to increase high temperature strength.Both powder metallurgy as well as casting techniques is used to produce Al-Cu-Ni alloys.However, P/M technique is better suited for preparing this …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 3, 2018 · pp. 19–23 Read article
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Experimental Investigation of Boron Carbide Reinforced Al-Mg-Si Alloy Nano Composites by the Stir Casting Method Using Machine Learning Algorithm
Abstract: For the purpose of this experiment, Al-Mg-Si alloys were manufactured with the use of the stir casting process with a metal mold. The alloys had different weight percentages of nano boron carbide, which ranged from 0 to 4% by weight. The intervals between the percentages were 0.5. Following that, the microstructural and mechanical parameters of the as-cast alloy and the nano composites were compared and contrasted according to ASTM Standards …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1766–1779 Read article
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Experimental Assessment and Statistical Argument of Al-Si/CSA/MoS2 Hybrid Composites for Mechanical and Tribological Characteristics
Abstract: To augment the mechanical and tribological properties of Al-Si matrix composites complement with molybdenum disulphide (MoS₂) and coconut shell ash (CSA), a mixed experimental and Face-Centered Composite (FCC)strategy was employed. A liquid metallurgical method called stir casting was used to create hybrid composites with 5–15 wt.% CSA and 1–3 wt.% MoS₂. A FCC experimental design with thirty runs was used to thoroughly evaluate the materials. This design allowed for the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 792–802 Read article
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An Application of PARETO Chart for Investigation of Defects in FNB Casting Process
Abstract: Casting is one of the widely used manufacturing processes consisting of melting and pouring the metal into the mould to get the desired shape. Furan no-bake system is a binder system consisting of furan resin and acid catalyst. It is a fast growing system due to its excellent surface finish and dimensional accuracy. Although having high dimensional accuracy, many defects arise in FNB casting such as sand inclusion, gas porosity, …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 1, 2018 · pp. 33–39 Read article
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A Review on Mechanical and Tribological Properties of Metal Matrix Composites
Abstract: AbstractNowadays, there is a rapid development in advanced metal matrix composites for structural engineering and functional devices. A real change in research from monolithic to composite materials has taken place due to need for low cost, high performance and good quality materials from the past decade. Composite materials consist of two or more materials that may differ in chemical and physical properties and are not soluble in one another. The …
Published in Journal of Polymer & Composites · Vol. 4, Issue 1, 2016 · pp. 16–26 Read article
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Thermal Analysis of Casting using ANSYS: A Review
Abstract: The major requirement of any foundry is to provide the high quality casting products. Since the quality is depended upon thermal stress and solidification of the casting, a thermal analysis is a key area to work on. Heat transfer coefficient is the vital element of any thermal analysis. Mould and the casting interface is the most critical area that gets affected during the solidification. Heat transfer ratio at the inter …
Published in Journal of Production Research & Management · Vol. 6, Issue 1, 2016 · pp. 19–27 Read article
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Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
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Experimental Investigation and Optimization of Machining Parameters for Al6351 Alloy Using a Modified Taguchi Approach
Abstract: Machining processes encompass both conventional and non-conventional techniques and optimizing machining parameters is crucial for achieving high-quality outcomes. However, simplifying these processes remains a significant challenge. This study focuses on determining the optimal machining parameters—cutting speed, feed rate, and depth-of-cut to enhance performance characteristics in Al6351 alloy plates. The parameters evaluated include surface roughness (Ra), material removal rate (MRR), resultant forces (RF), and temperature at the tool- workpiece interface (Temp). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1463–1481 Read article
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A Review on Study of Casting Defect in Automobile Component
Abstract: Casting process is the most widely used process in manufacturing industries especially in automotive products. Production of casting involves various processes like pattern making, molding, core making and melting. It is very difficult to produce defect free castings. In developing country, foundry industries suffer from poor quality and productivity due to involvement of number of process parameters in casting process, which challenges explanation about the cause of casting defects. The …
Published in Journal of Production Research & Management · Vol. 8, Issue 2, 2018 · pp. 8–13 Read article
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Study of Mechanical and Tribological Properties of CSAp Reinforced LM25 MMC
Abstract: Aluminum Matrix Composites (AMCs) allude to the sort of light weight elite aluminum driven material matrix. AMCs comprise of a non-metallic reinforcement which included into aluminum grid which offers worthwhile properties over base material. Reinforcements like Sic, CSAp, B4C, Al2O3, TiC, TiB2, TiO2 are typically liked to enhance the mechanical properties. Here aluminum LM25 is chosen as framework material, while coconut shell powder is chosen as support (reinforcement) material. Coconut …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 2, 2018 · pp. 28–32 Read article
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Optimizing Parameters for Dry Sliding Wear Control in Stir-Cast AA7050/SiC Composites
Abstract: Using a pin-on-disc tribometer, this study examined the dry sliding wear behavior of AA7050/SiC composites. The production of this metal matrix composite was achieved through the stir-casting process, which involved an initial step of melting the AA7050 alloy, followed by the careful introduction of silicon carbide (SiC) particles, stirring to achieve uniform dispersion, and finally, casting the molten mixture. Wear rate (WR) was determined by three operational parameters: SiC reinforcement …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1624–1635 Read article
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Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article
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Effect of Graphite and Titanium Dioxide on Mechanical Properties and Wear Behavior of Al based HMMCs
Abstract: Aluminium Metal Matrix Composites (MMC) is beneficial in a diversity of applications of engineering, particularly due to their strength while being lightweight. The intention of this paper is to develop a Hybrid Metal Matrix Composite (HMMC) using base metal aluminium alloy which is reinforced with different wt% of Graphite and Titanium Dioxide and then study the different mechanical properties like microstructure analysis, tensile strength, hardness, and wear behavior of HMMC …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 20–30 Read article
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Microstructural and Mechanical responses of Al6061 alloy matrix composite reinforced with yttria particles
Abstract: The increasing need for materials that can improve the overall performance of automotive and aerospace components has driven the development of composite materials. Aluminium Metal Matrix Composites (AMMC) have become a popular alternative due to their ability to satisfy the changing needs of industries. This study investigates the mechanical characteristics of AMMC (Aluminium Matrix Metal Composite) made using the stir casting method. The study examines the effects of different amounts …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 246–252 Read article
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A Review on Pressure Die Casting Technology and Recent Developments in Die Design
Abstract: A high production rate and cost effective method primarily used in the production of non-ferrous castings is the Pressure Die Casting (PDC) technology. It is widely used in the manufacturing of automobile components of complex geometry and intricate forms and shapes that may be difficult to produce by the other conventional casting processes. This paper gives an insight into the types of pressure die casting techniques. It also describes the …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 2, 2018 · pp. 85–99 Read article
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Twin Roll Casting of Aluminum Alloy AC7A
Abstract: Twin roll casting process is able to produce a strip from molten metal directly. Thus this process has a possibility to reduce total cost of sheet making comparing to conventional rolling process. Strip casting process has some disadvantages. Casting speed depends on the material properties. It is difficult to determine the casting conditions. Twin roll casting of aluminum alloy AC7A using commercial scale machine was operated. The aims of this …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 7, Issue 2, 2020 · pp. 30–36 Read article
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Centrifugal Casting of Nano Crystalline TiB2 Reinforcement Particulate Reinforcement in Al-Alloy Matrix
Abstract: A method of producing Nano size TiB2 particles within an aluminium matrix is the in situ reaction synthesis method, using KBF4 and K2TiF6 potassium based bearing fluxes. The advantages of this in situ reactive process are a small particle size and good particle/matrix interfacial bonding. However, this method is limited to producing low particulate volume percentage material (˂6 vol%). To overcome this limitation, centrifugal casting has been investigated. A series …
Published in Journal of Materials & Metallurgical Engineering · Vol. 3, Issue 3, 2013 · pp. 7–13 Read article