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55 articles for “thermoplastic materials”
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Process Capability Optimization of Thermoplastic Polyurethane (TPU) Printed Parts in Fused Deposition Modeling Process
Abstract: Fused Deposition Modelling (FDM) 3D printing process requires precise printed dimensions with a special assessment of process parameters using Taguchi optimization methodology. The proposed research aims to determine the optimal parametric setting to maximize the process capability index of diametral deviation and roundness of product in 3D printing process of TPU (thermoplastic polyurethane). The input factors for printing TPU in this research include the extrusion temperature, cooling fan speed, infill …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1846–1864 Read article
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Polymeric Hybrid Systems Engineered with Multiple-Stage Energy Absorption for Temperature Control
Abstract: Polymer–composite based phase change systems offer an effective strategy for adaptive thermal management; however, most existing systems exhibit single-stage latent heat transitions, limiting their applicability in environments with fluctuating thermal loads. In this study, a thermoplastic polyurethane (TPU) polymer matrix was reinforced with two microencapsulated paraffin-based phase change materials (PCM-A and PCM-B) to achieve multi-level latent heat storage behavior. The fabricated TPU/PCM-A10–B20 polymer–composite demonstrated two distinct endothermic transitions at approximately …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 146–155 Read article
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Stretchable Elastomer–Phase Change Composites for Passive Thermal Management in Wearable Electronics
Abstract: Elastomer-embedded phase change material (EPCM) composites are developed as stretchable, leakage-free, and electrically insulating thermal regulation layers for wearable electronics operating under stringent skin-safety requirements. The EPCM architecture comprises microencapsulated organic phase change materials (μPCM, 30–70 wt%) uniformly dispersed within soft elastomer matrices based on PDMS or SEBS-type thermoplastic elastomers, together with low loadings (1–8 wt%) of electrically insulating hexagonal boron nitride (h-BN) fillers to enhance lateral heat transport. Differential …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 30–41 Read article
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Influence of Carbonyl Iron Particle Loading on the Dimensional and Rheological Properties of 4D-Printed TPU-Based Magnetorheological Elastomers
Abstract: The advancement of 4D printing technologies has created new opportunities for fabricating smart materials with tunable properties, including magnetorheological elastomers (MREs). This study investigates the fabrication and characterization of thermoplastic polyurethane (TPU)-based MREs with varying carbonyl iron particle (CIP) loadings (10–50 wt.%) using the fused filament fabrication (FFF) method. MRE filaments were produced through a solvent-assisted mixing and extrusion process, ensuring consistent diameters within 1.75 ± 0.10 mm. Test specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 127–138 Read article
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An Overview of Natural Fibers and Fillers Reinforced Polymer Composite Materials
Abstract: Polymer composite materials reinforced with natural fibers and fillers are drawing wide spread attention due to their sustainability, eco-friendliness, and a replacement of conventional synthetic composites. Such materials combine strength and stiffness of natural fibers like jute, hemp, flax, and sisal with flexibility and durability of polymer matrices, including thermoplastics, and thermosets. The paper reviews some developments, properties, and applications of natural fiber-reinforced polymer composites (NFRPCs), focusing on their merits, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 78–92 Read article
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Polymer Matrix-Based High-Performance Thermoplastic Composites for Automotive Applications: Design, Characterization, and Interface Behavior
Abstract: The study emphasizes the role of high-performance thermoplastic polymer matrices such as PEEK, PPS, and PA6, selected for their superior thermal stability, mechanical strength, and recyclability in automotive environments. The expanded usage of electric vehicles (EVs) and self-driving transportation creates a demand for advanced materials which are weight-conscious yet high in strength relative to their weight, impact-resistant yet still being environmentally friendly. This study aims to create and define fiber-reinforced …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 216–237 Read article
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Dual Nozzle 3D Printing of Basalt Fiber–Reinforced Polymer Composites
Abstract: Additive manufacturing or 3Dprinting involves building a three-dimensional object by layering materials based on a computer-created design. Generally, 3D printing using single nozzle process where as strength, quality, wastage, and post reinforcement are drawback of this system. To eliminate and to enhance strength, precise control of fiber reinforcement, good bonding, no need of secondary reinforcement the dual nozzle 3D printing is an emerging additive manufacturing technique. In this process the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 620–630 Read article
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Determination of Compatibility of Polymer Systems and Study of Chemical Properties of their Mixtures
Abstract: We have obtained mechanical strength of materials as a result not by synthesizing new polymers, but by using industrial polymers. We have developed a technology for obtaining new composite materials based on industrial multi-tonnage polymers of high-strength polyethylene (HSPE), polyvinyl chloride (PVC), polyurethane thermoplastic elastomer (DUTEP), butyl rubber (BR), chlorocarboxylate polyethylene (CCPE), ethylene propylene rubber (EPR). To obtain a composition from these polymers, their mixture compatibility was first determined using …
Published in International Journal of Cheminformatics · Vol. 4, Issue 1, 2026 · pp. 17–29 Read article
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Nano Graphene Oxide Synthesis, Characterization, and Application in Thermoplastics
Abstract: The derivative graphene oxide (GO) is made of graphene, which is a layer of carbon atoms organized in a hexagonal lattice that is one atom thick. Graphene oxide possess remarkable properties like high surface area, excellent mechanical strength, and electrical conductivity, making GO a material of interest for a wide range of applications. The synthesis of nano graphene oxide (nGO) involves oxidation that introduce oxygen functional groups onto the surface …
Published in Journal of Modern Chemistry & Chemical Technology · Vol. 16, Issue 2, 2025 · pp. 1–7 Read article
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Influence of Infill Density on Structural Performance of FDM-Processed PET-G Polymer: Experimental Validation through Quadcopter Flight Testing
Abstract: Polyethylene terephthalate glycol-modified (PET-G) is an amorphous thermoplastic copolymer increasingly adopted in structural applications through fused deposition modeling (FDM). However, the correlation between FDM processing parameters, especially infill density, and mechanical performance of PET-G parts remains inadequately characterized under real-life loading conditions. This study investigates how infill density (10% and 30%, grid pattern) influences the structural integrity of FDM-processed PET-G components, validated experimentally through quadcopter airframe fabrication and flight testing. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 644–656 Read article
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Lightweight Composite Materials for Electric Vehicles (EVs) and Public and Private Transport
Abstract: The rapid expansion of the electric vehicle (EV) industry has intensified the demand for battery enclosures that are lightweight, durable, thermally stable, and environmentally sustainable. This study investigates the design and sustainable fabrication of hybrid nanocomposites for advanced EV battery housings. The proposed composite system combines carbon fiber, glass fiber, and graphene nanoplatelets within a bio-based epoxy matrix, resulting in superior mechanical strength, enhanced thermal stability, and excellent flame retardancy.A …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 470–481 Read article
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Comparative Analysis of Tensile Properties of Virgin and Rice Husk-Reinforced PLA and ABS Filaments
Abstract: This study focuses on evaluating the tensile behavior of polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) filaments reinforced with rice husk ash (RHA) particles, in comparison with their respective virgin counterparts. The incorporation of RHA, an abundant agricultural waste by-product, was considered with the objective of developing eco-friendly composites suitable for additive manufacturing applications. Tensile testing was carried out to assess the influence of the reinforcement on the mechanical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 224–229 Read article
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Fabrication and Characterization of PLA-CSP Composites via FDM for Biodegradable Food Packaging
Abstract: In light of the growing need for environmentally friendly alternatives to conventional plastic packaging, this study presents the design of a food-grade, biocompatible packaging material composed of Polylactic Acid (PLA) and packed with coconut shell powder (CSP). One of the most well-known thermoplastic polymers, PLA is produced from renewable resources like sugarcane or maize starch. Its nontoxicity, biodegradability, and adherence to food safety standards and regulations provide energy. Unfortunately, PLA's …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1016–1025 Read article
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Performance Evaluation of Hybrid Polymer Composite Materials for Electromagnetic Interference Shielding in Flexible and Wearable Electronic Devices
Abstract: Wearable electronic devices require novel hybrid polymer composites that offer flexible, lightweight and highly effective EMI shielding characteristics. The development and characterization of flexible polymer composites combining hard magnetic nanoparticles and electrically conductive fillers are explored. The suitability of thermoplastic polyurethane (TPU), polydimethylsiloxane (PDMS) and epoxy resins for use as EMI shielding composite matrices was evaluated in terms of their flexibility, stability and biocompatibility. Hybrid filler systems were developed to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 630–648 Read article
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Digitally Tunable Dual-Phase Polymer–PCM Composites for IoT-Based Adaptive Thermal Management in Smart Buildings
Abstract: This study presents the design and development of digitally tunable dual-phase polymer–phase change material (PCM) composites for advanced thermal management in smart building applications. The composite is based on a hybrid polymer matrix comprising thermoplastic polyurethane (TPU) and a crosslinked polyvinyl alcohol (PVA) gel, reinforced with paraffin microencapsulated PCM and hydrated salt PCM to achieve multi-stage thermal energy storage. The polymer composite architecture enables enhanced structural integrity, high encapsulation efficiency …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 147–157 Read article
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Eco-Efficient Skies: Life Cycle Assessment and Carbon Footprint Minimization of Fiber-Reinforced Polymer Composites in Aerospace Application
Abstract: The increasing integration of fiber-reinforced polymer (FRP) composites in aerospace structures necessitates a rigorous evaluation of their environmental sustainability throughout their entire life cycle. This study presents a comprehensive life cycle assessment (LCA) and carbon footprint analysis of carbon fiber-reinforced polymer (CFRP) and glass fiber-reinforced polymer (GFRP) composites applied to structural and semi-structural components in commercial aerospace applications. Following ISO 14040/14044 standards and employing the ReCiPe 2016 Midpoint (H) impact …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 147–160 Read article
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A Sustainable and Green Prototyping Framework for Low-carbon and Resource-efficient Virtual Product Development
Abstract: The increasing emphasis on sustainable manufacturing has intensified the need for environmentally responsible design and development methodologies for polymer and polymer-composite materials, where material selection, processing routes, and waste generation play a critical role in overall environmental impact. This paper presents a Sustainable and Green Prototyping (SGP) framework that integrates Virtual Prototyping (VP), Life Cycle Assessment (LCA), and multi-objective optimization to systematically reduce carbon footprint, energy consumption, and material waste …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 459–471 Read article
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Next-Generation Lightweight Nanocomposite Structures for Electric Mobility
Abstract: The rapid expansion of the electric vehicle (EV) sector has intensified the demand for battery enclosures that are lightweight, mechanically strong, thermally stable, and environmentally sustainable. This research focuses on the design and sustainable fabrication of hybrid nanocomposites for advanced EV battery housings. The proposed material system integrates carbon fiber, glass fiber, and graphene nanoplatelets within a bio-based epoxy matrix, resulting in improved mechanical strength, enhanced thermal stability, and superior …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1147–1156 Read article
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Post-Treatment Methods in Additive Manufacturing: A Review of Mechanical, Thermal, Chemical, and Hybrid Approaches
Abstract: Additive manufacturing, particularly Fused Deposition Modeling (FDM), has become a cornerstone of rapid prototyping and functional part production due to its accessibility and material versatility. However, the inherent layer-by-layer nature of FDM introduces surface roughness, reduced mechanical strength, and anisotropic behavior, which limit its industrial applications. This literature review investigates the impact of chemical post-processing treatments such as solvent vapor smoothing, immersion, and hybrid chemical-thermal methods on the surface quality …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 3, 2025 · pp. 25–34 Read article
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Engineering Polymer Innovations for Improved Battery Safety and Vehicle Efficiency: A Comprehensive Review
Abstract: Electric vehicles (EVs) are high-power systems that require high-quality materials to ensure safety, reliability, and performance under extreme operating conditions. Polymer materials have become critical engineering materials in meeting these requirements due to their lightweight nature, design flexibility, durability, and high electrical insulation capability. Consequently, polymers are widely used in key EV components, including battery enclosures, module frames, thermal interface materials, wiring insulation, and lightweight structural parts.Recent developments in polymer …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 500–512 Read article