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128 articles for “roughness”
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Post-Treatment Methods in Additive Manufacturing: A Review of Mechanical, Thermal, Chemical, and Hybrid Approaches
Abstract: Additive manufacturing, particularly Fused Deposition Modeling (FDM), has become a cornerstone of rapid prototyping and functional part production due to its accessibility and material versatility. However, the inherent layer-by-layer nature of FDM introduces surface roughness, reduced mechanical strength, and anisotropic behavior, which limit its industrial applications. This literature review investigates the impact of chemical post-processing treatments such as solvent vapor smoothing, immersion, and hybrid chemical-thermal methods on the surface quality …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 3, 2025 · pp. 25–34 Read article
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Experimental Investigation into MRR of Polished Zinc Plate with Ultrasonic Vibrations Using Single Pole Magnetic Abrasive Finishing Process
Abstract: The present research examines the material removal rate (MRR) in finishing zinc plates on the experimental framework called Single Pole Magnetic Abrasive Finishing Process (SPMAFP) by inducing ultrasonic vibrations. By means of a Flexible Magnetic Abrasive Brush (FMAB) composed of 40% alumina and 60% iron elements, the investigation estimates the effect of key process parameters on surface finishing excellence. An L-16 factorial study design was applied to examine the FMAB …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 428–438 Read article
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Optimization of Machining Parameters of EN-27 Material Using Wire Electric Discharge Machining (WEDM)
Abstract: The optimization of Wire Electrical Discharge Machining (WEDM) parameters for EN-27 alloy steel, a high-strength material widely utilized in mechanical and structural applications, is the subject of this study's methodical analysis. Due to its hardness and poor machinability by conventional methods, WEDM is preferred for achieving precise dimensional accuracy and surface integrity. The primary objective of this work is to enhance machining performance by identifying optimal process parameters influencing Material …
Published in Journal of Production Research & Management · Vol. 16, Issue 1, 2026 · pp. 32–36 Read article
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Investigating the Influence of Process Parameters on Photochemical Machining of Phosphor Bronze Alloy Microchannels
Abstract: Microchannels are widely employed in microfluidic devices, biomedical systems, and compact heat exchangers, where their functional efficiency depends strongly on surface finish, dimensional control, and edge quality. Traditional machining techniques often face limitations in producing such features with the required precision, prompting the use of advanced micromachining methods. In the present work, photochemical machining (PCM) has been applied to fabricate serpentine-shaped microchannels in phosphor bronze. The study systematically investigates the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 837–846 Read article
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Experimental Investigation and Optimization of Machining Parameters for Al6351 Alloy Using a Modified Taguchi Approach
Abstract: Machining processes encompass both conventional and non-conventional techniques and optimizing machining parameters is crucial for achieving high-quality outcomes. However, simplifying these processes remains a significant challenge. This study focuses on determining the optimal machining parameters—cutting speed, feed rate, and depth-of-cut to enhance performance characteristics in Al6351 alloy plates. The parameters evaluated include surface roughness (Ra), material removal rate (MRR), resultant forces (RF), and temperature at the tool- workpiece interface (Temp). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1463–1481 Read article
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Multi-Response Optimization of Turning Parameters with Vikor-Entropy Method on Machining of AA6061-TiB2 In-Situ Composites
Abstract: In the manufacturing and metal cutting industries, the quality of the surface and strength is essential in defining the surface finish; an excellent surface finish indicates excellent quality in the product. The influence of machining parameters speed, feed and depth of cut on responses like material removal rate, surface roughness and Power consumption on turning of AA6061-TiB2 composites is investigated using the VIKOR-ENTROPY method. The effects of changing parameters on …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 256–268 Read article
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A review on Methodology used for Dry Turning of AISI 52100 Steel
Abstract: Bearing steel like AISI 52100 is one of the most widely used high cutting steel in industry for manufacturing of bearing. A large amount of coolant is used for machining at high speed due to which increase there has been a significant increase in environmental hazards. So Green or Dry manufacturing with optimize cutting parameters and its effect on tool material & work piece quality need to be studied to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 467–475 Read article
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Investigating the Surface Defects and Structural Integrity of 3D Printed Hydrogen Storage Cylinders in UAV Applications
Abstract: This research explores the processing and manufacturing challenges of 3D printed polymer composites for high-pressure hydrogen storage in UAVs. The study focuses on addressing surface integrity and structural robustness issues inherent in additive manufacturing. Finite Element Analysis (FEA) was conducted on four thermoplastic polymer ABS, PET-G, HDPE, and Nylon to assess their mechanical performance under 35 MPa of pressure. Results revealed that PET-G and ABS provided better stress distribution and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 161–191 Read article
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Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article
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Multi-Objective Optimization of Carbon-Glass Fiber Polymer Drilling Process Based on Fuzzy Grey Entropy Weighing Method
Abstract: In recent years, the machining characteristics of hybrid fiber polymer composites have garnered significant research attention due to their growing industrial applications. This study specifically focuses on the drilling of hybrid carbon-glass fiber reinforced (CGFR) epoxy composites, fabricated using the hand layup technique. The key machining characteristics evaluated in this drilling process include surface roughness and circularity error. The influence of critical drilling process parameters, such as spindle speed, drill …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 100–112 Read article
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Influence of Mechanical Parameters on Corrosion Behavior of Metal Coupons in Simulated Environmental Conditions
Abstract: This study investigates the influence of mechanical parameters—namely applied stress, surface roughness, and deformation history—on the corrosion behavior of metal coupons exposed to corrosive environments. Mild steel and aluminum alloy specimens were prepared with controlled variations in tensile stress, polishing grades, and cold-working levels to simulate real-world mechanical influences. These coupons were immersed in a 3.5% NaCl solution under ambient conditions, and their corrosion rates were monitored over a 30-day …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 3, Issue 2, 2025 · pp. 6–12 Read article
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Parametric Study of Fused Deposition Modelling Process During Fabrication of Acrylonitrile Butadiene Styrene (ABS) Based Injection Molding Die
Abstract: The purpose of this study is to dictate an optimum process parameter during the fabrication of additively manufactured acrylonitrile butadiene styrene (ABS) based injection mold using fused deposition modelling methodology based additive manufacturing process and to assess the quality of the infection mold by analyzing the surface roughness of the injection mold, and the time taken in the manufacturing of the mold. The ABS PRO+ filament is used in manufacturing …
Published in Journal of Polymer & Composites · Vol. 10, Issue 1, 2022 Read article
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Flexural Strength and Drilling Parameter of Natural Fiber Composites with Usage of Epoxy Resin
Abstract: An attempt that has been made to take use of the advantages offered by natural composite materials in light of the fast advancement of research and development in this field over the course of the previous two decades, from the laboratory to the factory floor. During the manufacturing process of laminates, polymer matrices are used, while cotton, jute, and sisal are utilised as reinforcing materials. Epoxy resin is used to …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 37–45 Read article
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A Molecular Docking Study: Targetting HIV-1 Integrase Protein Against Selected Phytocompounds from Calophyllum Lanigerum
Abstract: Objectives: The most common form of HIV that causes AIDS is HIV-1. The World Health Organization has estimated roughly 75 million plus HIV-1 infections till date and roughly 40 million deaths (as of 2021). Thus, this study was done to identify natural compounds from Calophyllum lanigerum, a medicinal plant largely endemic to South-East Asia, to inhibit the spread of this disease. It did so by using molecular docking methods, Lipinski …
Published in International Journal of Molecular Biotechnological Research · Vol. 1, Issue 2, 2023 · pp. 43–55 Read article
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Technical Review Of Manufacturing Defects In Cold Forged M6 Nuts
Abstract: This review delves into the intricacies of M6 cold forged nuts, a pivotal component in many assemblies. These nuts are essential for maintaining structural integrity, yet their production can often lead to defects that compromise their performance. Key issues include material flaws, such as impurities and inconsistencies, dimensional inaccuracies that can affect fit and function, and surface roughness that can impact the nut's strength and durability. Material flaws can arise …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 01–06 Read article
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Machinability of Metal Matrix Composites using Wire Electric Discharge Machining: A Review
Abstract: Metal Matrix composites [MMCs] are increasingly being applied in the automotive and aerospace industries as high-performance substitutes for traditional materials. Due to these properties, namely, high strength-to-weight ratio, outstanding fracture toughness, and low density, a vast array of uses is feasible. We can control the properties of MMCs directionally as well, which makes them the perfect choice for military uses and marine and sports equipment. The machining of MMCs plays …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 303–311 Read article
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Enhancing Chatter Resistance in Deep Hole Boring Through Modified Tool Design: A Study on Impact of Length-To-Diameter (L/D) Ratio
Abstract: Deep hole boring is a specialized machining process crucial for creating precise bores with high length-to-diameter (L/D) ratios, particularly vital in aerospace, automotive, and oil and gas industries. The L/D ratio is pivotal for stability and performance. Chatter, a detrimental vibration phenomenon, is a significant concern in deep hole boring, influenced by the L/D ratio. Higher L/D ratios increase chatter, leading to poor surface finish and reduced tool life. Longer …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 2, Issue 2, 2024 · pp. 24–33 Read article
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Design and Development of an Automated Robotic Algorithm for Blasting, Painting, and Barnacle Cleaning of Offshore Structures
Abstract: Marine surface maintenance tasks such as barnacle removal, abrasive blasting, and protective painting are traditionally carried out using manual methods that are labor-intensive, hazardous, and prone to variability in quality. These challenges are particularly significant for offshore structures, where harsh environmental conditions and restricted accessibility increase operational risks and maintenance costs. This paper presents the design and evaluation of an autonomous robotic system for automated surface preparation and coating of …
Published in Journal of Offshore Structure and Technology · Vol. 13, Issue 1, 2026 · pp. 1–12 Read article
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AI-Driven Prediction of Square-Hole Laser Trepanning Performance in AA7075/15%SiC/15% Glass Fiber Hybrid Composites Using Taguchi–ANOVA and Deep Neural Networks
Abstract: Hybrid AA7075 composites reinforced with 15% silicon carbide (SiC) and 15% glass fiber were fabricated via the stir casting technique to improve machining and structural performance. The addition of dual reinforcements into the aluminum matrix was aimed at enhancing hardness, thermal stability, and surface quality during non-traditional drilling operations. Square-hole drilling was performed using a laser trepanning process, and the key responses—hole size accuracy, surface roughness, and taper angle—were systematically …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1932–1943 Read article
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Image-Based Evaluation of Implant Tissue Interface Integrity in Polymer Orthopaedic Devices
Abstract: Polymer orthopedic implants offer radiolucency and mechanical compatibility with bone, but long-term success depends on maintaining a stable implant–tissue interface. Routine imaging is widely available for follow-up, yet interface integrity is commonly judged qualitatively, limiting early detection of fixation compromise and reducing comparability across devices and time points. This work presents an image-based methodology to quantify interface integrity by extracting interpretable interface descriptors from a standardized interface belt around the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 170–179 Read article