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42 articles for “fused deposition modelling (FDM)”
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Investigation on The Effect of Carbon Fiber Reinforcement on The Mechanical and Physical Properties of FDM 3d Printed PLA
Abstract: In this work, the effects of annealing on the physical properties and mechanical behavior of short-carbon-fiber-reinforced polylactic acid (CF/PLA) composites made using fused deposition modeling (FDM) are systematically investigated. Pristine PLA and CF/PLA composites with 10% fibers have been made and evaluated in accordance with ASTM standards. Tensile, bending, and hardness tests were used to evaluate the performance of as-received and annealed composites. The tensile and hardness properties of PLA …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 284–298 Read article
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Parametric Investigations of Melt Flow Index for Nylon6-Mica Composite Based Hybrid FDM Filament
Abstract: The development of new hybrid filaments with improved mechanical and thermal properties has been driven by the increasing need for high-performance materials in additive manufacturing. This study explores the parametric investigations of the Melt Flow Index (MFI) for Nylon6-Mica composite-based hybrid Fused Deposition Modeling (FDM) filament. The investigation uses the Taguchi technique to examine how different extrusion temperatures, loads and the percentage of Mica filler affect the MFI, a critical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 165–173 Read article
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Influence of Nozzle Temperature, Nozzle Diameter, and Layer Height on Tensile and Hardness Characteristics of 3D Printed CF-PLA
Abstract: This research investigates the mechanical characterization of CF-PLA (Carbon Fiber-reinforced Polylactic Acid) composite material produced using Fused Deposition Modeling (FDM) technology. The study investigates the impact of different machine parameters, like nozzle temperature, nozzle diameter, and layer height, on the tensile property and hardness of CF-PLA specimens. A total of 27 samples were produced, each with different combinations of nozzle temperature (190°C, 200°C, and 210°C), nozzle diameter (0.4mm, 0.5mm, and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 674–681 Read article
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Process Capability Optimization of Thermoplastic Polyurethane (TPU) Printed Parts in Fused Deposition Modeling Process
Abstract: Fused Deposition Modelling (FDM) 3D printing process requires precise printed dimensions with a special assessment of process parameters using Taguchi optimization methodology. The proposed research aims to determine the optimal parametric setting to maximize the process capability index of diametral deviation and roundness of product in 3D printing process of TPU (thermoplastic polyurethane). The input factors for printing TPU in this research include the extrusion temperature, cooling fan speed, infill …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1846–1864 Read article
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Optimization of Tensile and Flexural Properties of PETG Filament in FDM 3D Printing Using Response Surface Methodology
Abstract: Now a days manufacturing trend has been changed from subtractive to additive. In additive manufacturing (3D Printing), layer by layer deposition occurs and final product can be obtained. The main advantages of additive manufacturing is to obtain customized product, complex geometry product. This research investigates the optimization of tensile and flexural Strength of PETG filament in Fused Deposition Modeling (FDM) 3-d printing by using of Response Surface Methodology (RSM). Specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 39–58 Read article
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Optimization of Process Parameters for FDM Printed Tensile Test Specimens to Reduce Energy Consumption and CO2 Emission for Sustainable Manufacturing
Abstract: Three-Dimensional Printing (3D Printing) is one of the advanced manufacturing technologies which is being tremendously used in many fields because of its innovative applications. The concept of making a three-dimensional product by adding the material layer upon layer through Computer Aided Design (CAD) file data as input source is known as 3D Printing. Fused Deposition Modelling (FDM) is one of the leading technologies from all the available 3D Printing technologies, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 63–71 Read article
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Optimization of FDM 3D Printer Process Parameters For PETG Material Using TOPSIS Technique
Abstract: 3D printing is a quickly evolving process that builds the desired shape by layering on material. In the era of modern production, additive manufacturing has grown in significance due to its user-friendliness. By using this technique, one can produce complex & intricate geometries with much ease when compared to conventional manufacturing. With the increased demand for 3D printing, consideration towards strength quality and other mechanical properties is also increasing progressively. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 601–609 Read article
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AI-Enabled Optimization of Additively Manufactured Composite Materials for Enhanced Mechanical and Thermal Performance
Abstract: This paper discusses the optimization of multi-objective optimization of enhanced coupling of heat and mechanical properties of 3D printed polymer composite materials by artificial intelligence (AI), as a component of a multi-objective optimization framework. It aims at development of nonlinear printing parameters and material properties relationships to achieve maximum tensile strength and thermal conductivity in polymer composites produced through fused deposition modeling (FDM). Short carbon fiber reinforcement was used to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 867–891 Read article
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Advanced Design and Prototyping with Fabrication, Architecture, And Material Design Techniques For 3D Printing Hybrid Polymer Composites
Abstract: Hybrid polymer composites are big steps forward in the field of 3D printing. They combine different materials to improve their engineering qualities, usefulness, and use potential. This essay looks at the advanced design and testing methods needed to use 3D printing to make and create mixed polymer materials. First, we look at material design methods, with a focus on choosing plastics and support materials that help the composite have the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 22–36 Read article
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Experimental Investigation of Various 3D Printing Materials for Making Travel Bag Wheels
Abstract: 3D printing is one of the emerging areas of manufacturing. Fused deposition modelling (FDM) is widely used 3D printing technique in various fields like jewellery, fashion, art and sculpture, medical, etc. In this paper, different polymer materials like ABS (Acrylonitrile Butadiene Styrene), PLA (Polylactic Acid), carbon fibre, PETG (Polyethylene Terephthalate), HIPS (High Impact Polystyrene), etc. were analysed for compressive strength by preparing standard specimens according to ASTM standard D695 to …
Published in Journal of Experimental & Applied Mechanics · Vol. 15, Issue 2, 2024 · pp. 1–7 Read article
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Formation and Fabrication of A 3D- Printed Polymer Propeller for Improved Propulsion and Minimal Acoustic Emission: A Comparative Study for Small Unmanned Vehicles
Abstract: The current research focuses on a comparative analysis of propeller designs to identify an option that enhances thrust efficiency while minimizing acoustic noise. The study evaluates three distinct types of propellers: the traditional three-blade propeller, the Sharrow propeller, and a novel aero propeller featuring an air foil-shaped cross-section. To facilitate a hands-on analysis, these propellers were produced using 3D printing technology, specifically employing ABS filament through a Fused Deposition Modelling …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 252–261 Read article
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Comparative Analysis of 3D-Printed and Molded Shape-Stabilized Phase Change Composites
Abstract: Thermal energy storage (TES) has become essential for efficiently storing and utilizing thermal energy across applications like industrial heating, power plants, batteries, medical devices, food preservation, and aerospace technology. Because of their high energy density, affordability, and environmental friendliness, phase change materials, or PCMs, are employed extensively. However, challenges like poor thermal conductivity and leakage limit their performance. To address these issues, 3D printing has emerged as a powerful tool …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 184–192 Read article
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3D-Printed Polymeric Drug Delivery Systems for Personalized Medicine
Abstract: Personalized medicine has revolutionized healthcare by tailoring treatments to individual patient needs. Among the emerging technologies, 3D printing has demonstrated immense potential in fabricating polymeric drug delivery systems with precise control over drug release, dosage, and bioavailability. These systems offer customized therapeutic solutions, improving efficacy while reducing adverse effects. This paper provides an overview of 3D-printed polymeric drug delivery systems, discussing the types of polymers used, fabrication techniques, applications in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 313–325 Read article
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Effect of 3D Printing Process Parameters on the Tensile Strength of Polylactic Acid (PLA)
Abstract: This study employs the Taguchi approach to systematically analyze and optimize critical Fused Deposition Modeling (FDM) parameters, focusing on their effect on the tensile strength of 3D-printed Polylactic Acid (PLA) components. The study explores three levels of layer thickness (0.15 mm, 0.25 mm, and 0.3 mm), infill densities (25%, 50%, and 75%), and nozzle temperatures (200°C, 205°C, and 210°C) across three infill patterns: Triangular, Gyroid, and Zig-zag. A total of …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 128–140 Read article
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Design and Fabrication of a 3D-Printed Femur Model: Insights into Mechanical Properties and Implant Research
Abstract: This study is an attempt to analyse the 3D printing of the female femur model of the central India region and provides ample suggestions for bone implant research. This article discusses the design development and experimental validation of finite element analysis (FEA) results with the 3D-printed bone model. Using CT scan data, the FE analysis is executed on a real femur bone of a 25-year-old female of 52 kg weight …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 329–338 Read article
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Enhancing Surface Roughness of Polylactic Acid (PLA) 3D-Printed Parts Using CO₂ Laser Scanning: An Experimental Study on Parameter Optimization
Abstract: Fused deposition modeling (FDM) of polylactic acid (PLA) often suffers from poor surface finish due to the inherent layer-by-layer deposition process, limiting its use in high-precision applications. This study investigates CO₂ laser scanning as an efficient post-processing technique to reduce the surface roughness (Ra) of PLA parts while maintaining structural integrity. Specimens (100 × 80 × 5 mm) were fabricated with varying infill densities (35%, 70%, and 100%) to assess …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 503–511 Read article
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3D Printing of Polymer-Based Functionally Graded Materials: Recent Developments and Challenges
Abstract: Additive manufacturing (AM), specifically 3D printing, has become a useful technique for fabricating functionally graded materials (FGMs) because it can facilitate the spatial distribution of materials. Polymer FGMs (P-FGMs) have gained a great deal of interest due to their lightweight, customizable, multifunctional properties. In comparison to conventional fabrication, 3D printing allows better control of composition and microstructure, which results in materials with controlled mechanical, thermal, and biological properties. This review …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 338–347 Read article
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Design and Performance Evaluation of PLA-based Umbrella Wheels for Stair-Climbing Robotic Applications
Abstract: Staircase climbing robots require a complex design capable of navigating various stair configurations. A crucial component of such robots is the wheel mechanism. This paper focuses on the umbrella wheel mechanism and its application in staircase climbing robots. In this study, a PLA–based umbrella wheel structure is developed and fabricated using fused deposition modeling (FDM) for application in stair-climbing robots. The umbrella wheel geometry enables transformation from a circular rolling …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 808–824 Read article
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Additive Manufacturing of Polymer-Based Advanced Composites: Mechanical Properties and Performance Evaluation
Abstract: Fabrication of large-scale and geometrically complex polymer-based advanced composites via fused deposition modelling (FDM) has been shown to be a promising technology for the production of such materials, however there are challenges in using short carbon fibre-reinforced polylactic acid (CF-PLA) which include obtaining high mechanical performance and maintaining dimensional accuracy with dynamic robot motion and complex interactions occurring between process parameters. The conventional approaches are mostly static feed rates or …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1326–1335 Read article
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Parametric Study of Fused Deposition Modelling Process During Fabrication of Acrylonitrile Butadiene Styrene (ABS) Based Injection Molding Die
Abstract: The purpose of this study is to dictate an optimum process parameter during the fabrication of additively manufactured acrylonitrile butadiene styrene (ABS) based injection mold using fused deposition modelling methodology based additive manufacturing process and to assess the quality of the infection mold by analyzing the surface roughness of the injection mold, and the time taken in the manufacturing of the mold. The ABS PRO+ filament is used in manufacturing …
Published in Journal of Polymer & Composites · Vol. 10, Issue 1, 2022 Read article