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68 articles for “Thermoplastics”
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Computational investigation of the influence of process parameters of 3D printed PLA material
Abstract: This study uses numerical simulation to examine the relationship between critical process parameters say, feed rate, layer height, and raster angle, on residual stresses and distortions and on the achievable density of FFF prints to identify the optimal input parameter combinations for ISO 527-2 type 1A. Methods of additive manufacturing that are utilised widely used to manufacture thermoplastic parts is fused filament fabrication. High residual stresses are one of the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 259–269 Read article
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Comparative Experimental Investigation of Infill Pattern and Infill Density on Fused Deposition Modeling (FDM) Process Characteristics of Polylactic Acid (PLA)
Abstract: Additive manufacturing is the potential and emerging technology widely being used to produce quality products with complicated profiles and customized features. Fused Deposition Modelling (FDM) process, a type of additive manufacturing technology using filament made of thermoplastic which is melted and subsequently extruded through nozzle. The main input process parameters of FDM are wall thickness, infill density, layer height, bed temperature, layer thickness, infill pattern, nozzle temperature etc. In this …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 335–345 Read article
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Advanced Composite Materials for Electric Vehicle Charging Stations: A Comprehensive Study
Abstract: EV chargers are thought to be a major determinant in the adoption of EVs in present transport systems. The performance and durability of these charging stations highly depend on the materials applied in the construction of these charging stations because these materials should be very reliable, durable and efficient. The current paper reviews the current literature on advanced composite materials relevant in the construction of the EV charge station. Recognitions …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 401–415 Read article
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Advances in Polymer Chemistry: The Role of Polymer Composites in Modern Applications
Abstract: Polymer composites have gained immense significance in various industries due to their superior mechanical, thermal, and chemical properties, making them highly versatile materials. These composites are formed by combining polymer matrices with reinforcing agents such as fibers, nanoparticles, or other fillers to enhance specific properties. The field of polymer chemistry plays a crucial role in the development and optimization of these materials, ensuring their suitability for diverse applications. This paper …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 51–56 Read article
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Viscoelastic Behavior and Wrinkle Formation in Cotton- Polyester Garments: A Data-Driven Approach for Textile Care
Abstract: This study investigates the wrinkle behavior of cotton-polyester blended fabrics by analyzing data from over 1,200 store-handled garments. Integrating concepts from polymer chemistry and computer vision, it aims to establish a smart textile care framework based on fiber-specific wrinkle characteristics. The research identifies how cotton’s hydrophilic and non-elastic structure results in increased wrinkling, while polyester’s thermoplastic and crystalline properties enhance wrinkle resistance. Elastomeric fibers like Lycra contribute to wrinkle recovery …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 50–60 Read article
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Polymer-Based Ankle-Foot Orthoses: Innovations in Material Selection and Functional Enhancement
Abstract: Ankle-foot orthoses (AFOs) are critical devices in rehabilitative therapy for patients with foot drop due to neurological disorders such as stroke, multiple sclerosis, and cerebral palsy. These conditions impair dorsiflexion, making walking difficult and increasing the risk of falls. Traditional AFOs, often made from rigid thermoplastics, provide support but limit flexibility and patient comfort. Recent advancements in polymer chemistry have introduced innovative materials that enhance the functionality, durability, and effectiveness …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 49–55 Read article
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An Overview of Natural Fibers and Fillers Reinforced Polymer Composite Materials
Abstract: Polymer composite materials reinforced with natural fibers and fillers are drawing wide spread attention due to their sustainability, eco-friendliness, and a replacement of conventional synthetic composites. Such materials combine strength and stiffness of natural fibers like jute, hemp, flax, and sisal with flexibility and durability of polymer matrices, including thermoplastics, and thermosets. The paper reviews some developments, properties, and applications of natural fiber-reinforced polymer composites (NFRPCs), focusing on their merits, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 78–92 Read article
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Performance Evaluation of Hybrid Polymer Composite Materials for Electromagnetic Interference Shielding in Flexible and Wearable Electronic Devices
Abstract: Wearable electronic devices require novel hybrid polymer composites that offer flexible, lightweight and highly effective EMI shielding characteristics. The development and characterization of flexible polymer composites combining hard magnetic nanoparticles and electrically conductive fillers are explored. The suitability of thermoplastic polyurethane (TPU), polydimethylsiloxane (PDMS) and epoxy resins for use as EMI shielding composite matrices was evaluated in terms of their flexibility, stability and biocompatibility. Hybrid filler systems were developed to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 630–648 Read article
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Polymer Chemistry-Driven Design of a Severable Dental Prophylaxis Instrument: Leveraging PEEK and Composites for Enhanced Functionality
Abstract: Polymer chemistry unlocks new possibilities for dental prophylaxis instruments by leveraging molecular design for enhanced functionality. This study explores Polyether Ether Ketone (PEEK), a semi-crystalline thermoplastic, in a novel instrument with a severable working end, featuring a tubular structure with internal screw threads (0.5–0.8 cm) anchoring replaceable elements via a threaded mechanism. PEEK’s aromatic backbone, alternating ether and ketone groups, yields a tensile strength of ~100 MPa, chemical inertness against …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 869–877 Read article
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Effect of Carbonyl Iron Particle Concentration on The Printability and Stiffness of Magnetorheological Elastomer Filaments
Abstract: Magnetorheological elastomer (MRE) are increasingly valued for their field-responsive mechanical properties, making them ideal for adaptive components in automotive, aerospace, and vibration control systems. However, conventional mould-based fabrication methods limit design flexibility, produce excess material waste, and are unsuitable for complex or customized geometries caused challenges that have hindered broader industrial adoption. Although 3D printing offers a compelling alternative, research on printable MRE filaments remains limited, particularly regarding how carbonyl …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 310–317 Read article
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Design and Implementation of Lightweight Polymer-Based Drone System for Targeted Agricultural Spraying
Abstract: Agriculture has entered a new era of innovation, with drone technology emerging as a key tool in pesticide and fertilizer application. Unlike conventional methods that expose farmers to hazardous chemicals resulting in health issues such as skin disorders, neurological impairments, and in extreme cases, fatal illnesses drone-based spraying offers a safer and more efficient alternative. In India, the adoption of this technology is accelerating due to its ability to reduce …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 476–486 Read article
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Influence of Carbonyl Iron Particle Loading on the Dimensional and Rheological Properties of 4D-Printed TPU-Based Magnetorheological Elastomers
Abstract: The advancement of 4D printing technologies has created new opportunities for fabricating smart materials with tunable properties, including magnetorheological elastomers (MREs). This study investigates the fabrication and characterization of thermoplastic polyurethane (TPU)-based MREs with varying carbonyl iron particle (CIP) loadings (10–50 wt.%) using the fused filament fabrication (FFF) method. MRE filaments were produced through a solvent-assisted mixing and extrusion process, ensuring consistent diameters within 1.75 ± 0.10 mm. Test specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 127–138 Read article
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Futuristics of Renewable and Non-renewable Resources in Electricity Demand for Carbon-free Transportation with Electric Vehicles
Abstract: Greenhouse gases significantly impact the global environment, with carbon being the most substantial contributor. Transport accounts for nearly 22% of total global carbon emissions, prompting the urgent need for sustainable alternatives. Electric Vehicles (EVs) present a promising solution for mitigating transportation-related emissions. This study explores the transition from fossil-fuel-based transportation to EVs, examining ownership costs, global power demand, renewable energy integration, and trends in EV manufacturing and sales. A comparative …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1408–1425 Read article
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Effect of Process Variables on the Mechanical Characteristics of form Fabricated Materials
Abstract: Additive manufacturing prominent rapidly advancing technologies for producing 3D-printed products. Initially developed by stratasys, FDM technology emerged during the 1980s. This additive manufacturing technique builds products by extruding semi-molten material through a nozzle onto a platform. PLA and ABS are among numerous thermoplastics that are commonly used as filaments in this procedure. Purpose of research was to observe the effect of variables such as infill percentage, bed temperature, printing speed …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 3, Issue 2, 2025 · pp. 32–39 Read article
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Comparative Analysis of Tensile Properties of Virgin and Rice Husk-Reinforced PLA and ABS Filaments
Abstract: This study focuses on evaluating the tensile behavior of polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) filaments reinforced with rice husk ash (RHA) particles, in comparison with their respective virgin counterparts. The incorporation of RHA, an abundant agricultural waste by-product, was considered with the objective of developing eco-friendly composites suitable for additive manufacturing applications. Tensile testing was carried out to assess the influence of the reinforcement on the mechanical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 224–229 Read article
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Post-Treatment Methods in Additive Manufacturing: A Review of Mechanical, Thermal, Chemical, and Hybrid Approaches
Abstract: Additive manufacturing, particularly Fused Deposition Modeling (FDM), has become a cornerstone of rapid prototyping and functional part production due to its accessibility and material versatility. However, the inherent layer-by-layer nature of FDM introduces surface roughness, reduced mechanical strength, and anisotropic behavior, which limit its industrial applications. This literature review investigates the impact of chemical post-processing treatments such as solvent vapor smoothing, immersion, and hybrid chemical-thermal methods on the surface quality …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 3, 2025 · pp. 25–34 Read article
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Polyurethane: Chemistry, Production, Applications, and Future Prospects—An Overview
Abstract: Polyurethane (PU), a class of versatile polymers, has emerged as one of the most significant materials in modern industry owing to its remarkable mechanical strength, elasticity, durability, and resistance to abrasion, chemicals, and environmental degradation. Its wide range of tunable properties has made PU indispensable across multiple sectors, including fashion, automotive, manufacturing, biomedical, coatings, and construction. This review emphasizes the diverse applications of polyurethane and explores how its unique chemistry …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 12, Issue 3, 2025 · pp. 17–25 Read article
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Magnetic Metal–Polymer Composites with Ferromagnetic Particle Networks for EMI Shielding in Flexible Electronics
Abstract: The rapid expansion of flexible and wearable electronic systems has intensified the demand for lightweight, mechanically compliant materials capable of effective electromagnetic interference (EMI) shielding. In this study, magnetic metal–polymer composites with magnetically aligned ferromagnetic particle networks were developed and systematically investigated for EMI shielding in flexible electronics. Thermoplastic polyurethane (TPU) was employed as an elastomeric polymer matrix due to its excellent flexibility, dielectric characteristics, and compatibility with particulate fillers. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 25–39 Read article
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Structure-Property-Process Relationships in BNNS-Modified PEEK Nanocomposites for High-Performance Applications
Abstract: This study reports the design and performance evaluation of boron nitride nanosheet (BNNS)-reinforced polyetheretherketone (PEEK) nanocomposites fabricated using melt compounding and high-temperature Fused Filament Fabrication (FFF). PEEK, a high-performance thermoplastic, was reinforced with BNNS at 0.5–5wt.% to enhance mechanical, thermal, and tribological functionalities for advanced engineering use. Composite filaments were extruded and printed using a modified Bambu Lab FFF printer. Mechanical testing revealed a peak tensile strength of 108 MPa …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 867–888 Read article
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Greener 3D Printing: The Role of Artificial Intelligence in Sustainable Polymer and Composite Manufacturing
Abstract: The integration of sustainable materials with additive manufacturing (AM) technologies marks a significant step towards environmentally responsible production. Biodegradable polymers, recycled thermoplastics, and bio-based composites, when used in 3D printing, offer the potential to reduce the ecological footprint of manufacturing. However optimizing the interplay between material properties process parameters, and product performance remains a complex challenge. This review examines how artificial intelligence (AI) is being applied to address these challenges …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 288–300 Read article