Search
45 articles for “MRR(Material Removal Rate)”
-
Artificial Neural Network Modelling to Optimize Micro-Drilling Parameters of ECDM of Developed Novel Zn/(Ag+Fe)-MMC
Abstract: Several engineering fields have increased their use of metal matrix composites (MMCs) in the past few years. Due to the increase in composites, the demand for accurate machining has also become important. Specifically, pertaining to biomaterial applications, accuracy factor with desired surface finish is critical. While the near-net shape manufacturing process has advanced, MMCs frequently require post-mould machining to achieve surface quality, and dimensional tolerances. In the present study, a …
Published in Journal of Polymer & Composites · Vol. 11, Issue 1, 2023 · pp. 01–13 Read article
-
Machinability Studies of Chrome Steel in Turning Operation: An Experimental Investigation
Abstract: Studies on Machinability aspects are important from the standpoint of optimizing the parameters setting during the machining operations. This paper adds value to the knowledge base of machinability aspects. A report on the experimental investigation conducted, to study the effects of machining parameters on Surface Finish and Material Removal Rate (MRR) during the turning operation is presented. The current experimentation was carried out using two grades of chrome steel namely …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 2, 2016 · pp. 10–18 Read article
-
Optimal Abrasive Jet Machining Parameters for Glass Fiber Reinforced Plastics
Abstract: Abrasive jet machining (AJM) is a best choice for processing of glass fiber reinforced plastics (GFRP). Inherent to the nonlinear behavior of performance characteristics during repeated experiments are inevitable variations, attributed to measurement errors and unknown influencing input variables. This study employs the Taguchi method with an orthogonal array to systematically identify optimal input variables through a limited number of experiments. The paper introduces a direct and reliable Taguchi-based multi-objective …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 247–255 Read article
-
Optimum Machining Parameters for Al 7075 Hybrid Metal Matrix Composites Using Multi-objective Optimization Technique and the Modified Taguchi Approach
Abstract: Lightweight composite materials with improved mechanical properties are widely used in industries. There is a need to obtain optimum machining parameters of such hybrid composites. This paper uses reliable multi-objective optimization technique and modified Taguchi approach to determine optimal machining parameters such as speed (NS) varying from 1000 rpm to 1500 rpm, feed rate (FR) from 0.10 mm/rev to 0.20 mm/rev, depth-of-cut (DC) varied from 0.5 mm to 1.5 mm …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 269–278 Read article
-
A Review on Parametric Optimization of WEDM Technique for OHNS Steel
Abstract: In this study, the Wire Electrical Discharge Machining (WEDM) process for OHNS (Oil Hardened Non-Shrinking) steel, a high-performance material frequently used in the production of dies, punches, and precision tooling components, is optimized parametrically and validated experimentally. A continuously moving wire electrode and a sequence of electrical discharges are used in WEDM, a non-traditional machining method, to erode material and produce intricate and precise profiles, particularly in materials that are …
Published in Trends in Mechanical Engineering & Technology · Vol. 15, Issue 2, 2025 · pp. 29–35 Read article
-
An Experimental Study on Multi-Criteria Parameters Optimization of Process for Al6351/SiC/Gr Metal Matrix Composites Using AHP-TOPSIS Approach
Abstract: This research focuses on optimizing the process parameters of Wire Electrical Discharge Machining (WEDM) for a hybrid Metal Matrix Composite (MMC) comprising Al6351 aluminum alloy reinforced with 4% SiC and 6% graphite (Gr), fabricated via squeeze casting. This technique enables the formation of dense, defect-free composites with uniform reinforcement distribution, enhancing both mechanical properties and structural integrity. Microstructural characterization using Scanning Electron Microscopy (SEM) confirmed the even dispersion and bonding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 303–319 Read article
-
Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
-
Experimental Investigation and Optimization of Machining Parameters for Al6351 Alloy Using a Modified Taguchi Approach
Abstract: Machining processes encompass both conventional and non-conventional techniques and optimizing machining parameters is crucial for achieving high-quality outcomes. However, simplifying these processes remains a significant challenge. This study focuses on determining the optimal machining parameters—cutting speed, feed rate, and depth-of-cut to enhance performance characteristics in Al6351 alloy plates. The parameters evaluated include surface roughness (Ra), material removal rate (MRR), resultant forces (RF), and temperature at the tool- workpiece interface (Temp). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1463–1481 Read article
-
Effect of Varying Surface Grinding Parameters for AISI 1018 Mild Steel by Taguchi based PCA
Abstract: The main purpose of this work is to study the effects of surface grinding parameters on AISI 1018 Mild steel work surface by using three process parameters like Wheel speed (WS), Table speed (TS) and Depth of cut (DOC). This work was conducted on surface grinding machine with model number HMT-P452. Taguchi’s L16 orthogonal array is used which takes sixteen experimental runs to achieve the design matrix of surface grinding …
Published in Journal of Catalyst & Catalysis · Vol. 5, Issue 2, 2018 · pp. 5–14 Read article
-
Experimental Investigation on Machining Characteristics of EN19 Alloy Steel Using CNC Vertical Machining Center
Abstract: In this research work, the detailed experimentation investigation was performed for EN19 steel using milling process on CNC VMC. The experimentation strategy has been planned using Taguchi’s L9 orthogonal array, consisting of three process parameters such as cutting speed, feed rate and depth of cut on material removal rate (MRR) and surface roughness (SR). Two different types of end mill cutters (solid carbide and titanium nitride coated carbide end mill) …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 3, 2018 · pp. 91–101 Read article
-
Parameters Optimization of EDM of AISI 316 Stainless Steel Material using RSM
Abstract: In this paper, cutting of SS316 material using electro discharge machining (EDM) with a copper electrode using RSM technique is discussed. Electrical discharge machining (EDM) is one of the earliest non-traditional machining processes [1]. These methodologies are used to analyze the effect of each parameter on the machining characteristics and to predict the optimal choice for each EDM parameter such as peak current, gap voltage and pulse on time. It …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 2, 2016 · pp. 23–29 Read article
-
Analysis of Machining Parameters in Wire EDM with Aluminum Alloy Using PCA and TOPSIS Approach
Abstract: Although the efficiency of traditional cutting processes is inadequate by the mechanical properties of the processed material and the intricacy of the work piece geometry, electrical discharge machining (EDM) being a thermal erosion process, is subject to no such limitations. This paper summaries the suitable use of Taguchi’s L27 orthogonal array which takes 27 experimental runs to develop a mathematical model for correlating the interactive and higher order impacts of …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 2, 2017 · pp. 1–11 Read article
-
Optimization of Machining Parameters for End Milling of 1018 Mild Steel using Taguchi based Grey Relational Analysis
Abstract: The present work investigate the parametric optimization of end milling operation for 1018 mild steel with multiresponse criteria based on Taguchi approach with the Grey relational Analysis. Taguchi’s L9 orthogonal array which takes nine experimental runs was used to execute the design matrix of machining parameters. Cutting speed (CS), Feed (FD), Cutter RPM and Depth of cut (DOC) are optimized with the consideration of multiple performance characteristics namely Machining time …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 2, 2016 · pp. 36–47 Read article
-
Optimization of Machining Parameters in Electric Discharge Machining of Al 65032
Abstract: Electric discharge machining has the potential to maintain surface topography and produce less stresses and destruction to the components. In this machining there is no contact between the tool and the work piece. The spark generated due to the electrostatic field generation between tool and the work piece. The objective of this experimentation was to create guidelines for electric discharge machining of Al 65032. Aluminum alloy 65032 is one of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 15–22 Read article
-
Effect of Process Parameters on Material Removal Rate of Wire-Cut EDM of AISI EN 31 Tool Steel
Abstract: This paper is an attempt to find the effect of input process parameters on the material removal rate of WEDM of AISI EN 31 tool steel. The parameters taken for this study were pulse on time, pulse off time, peak current. The other process parameters like wire tension, servo voltage, wire feed rate, and spark gap voltage are kept constant. The experiment was designed using Taguchi’s L18 orthogonal array. The …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 2, 2017 · pp. 35–41 Read article
-
A Review on Effect of Aluminium & Silicon Powder on Response Variables in Powder Mixed EDM
Abstract: In this paper, for machining different materials, the blending of aluminium and silicon powders into the dielectric liquid of electric discharge machining (EDM) has been studied. Different process parameters like peak current, powder focus, powder grain size, obligation factor, pulse on time, pulse off time, spout flushing and duty cycle has to be specific. The execution of procedure is done regarding response factors like tool wear rate (TWR)/electrode wear rate …
Published in Trends in Electrical Engineering · Vol. 8, Issue 3, 2018 · pp. 1–7 Read article
-
A Technical review on Investigation Of Cutting Conditions On Tool Life And Material Removal Rate In Turning Of T51620 Using Cermet And Tungsten Carbide Insert
Abstract: The performance of turning operation is depend upon the tool life and MRR of the tool material T51620 material is employed in making of dies in different industry. Tungsten carbide is most suitable insert material used for turning of T51620 .but now days industries need higher productivity and includes higher tool life and higher MRR with same parameters so one should compare the tool material with the advance one cermet …
Published in Trends in Mechanical Engineering & Technology · Vol. 12, Issue 3, 2022 · pp. 8–17 Read article
-
An effort for maximizing the material removal rate during the wire cutting of difficult to machine Inconel X750 using electric discharge machining process
Abstract: The growing demand for harder materials with exceptional hardness poses a significant challenge for industries as achieving precise machining becomes increasingly tricky. The Inconel family of materials, renowned for their hardness, has been extensively studied. However, with the continuous introduction of new materials, the scope of research remains vast. In this context, Inconel X750, a corrosion and oxidation resistance, nickel-chromium-based alloy with excellent hardness, has gained attention. Despite its significance, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 1–17 Read article
-
Optimization of Process Parameters by Using CNC Milling Machining on EN-5 Steel
Abstract: This paper is to optimize process parameters to minimize the surface roughness and maximize the material removal rate by using CNC milling machine. In this research work due to wide applications and economy of EN-5 mild steel, it is used as a work piece material for machining and the process parameters studied were spindle speed, feed rate and depth of cut. Taguchi L 9 orthogonal had been used with three …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 1–6 Read article
-
Comparative Study of Machining Parameters on Electrical Discharge Machining of Inconel 718 using Copper and Copper-Tungsten Electrode
Abstract: The present scenario in all the manufacturing industries is to make a priority list to cope up the challenges imposed by the superior materials like alloys, ceramics and composite materials which have difficulty in machining. In this study, comparison of experimental results which is found by optimization of machining parameters on material removal and tool wear rate along with two different electrodes material such as copper and copper tungsten for …
Published in Trends in Electrical Engineering · Vol. 8, Issue 2, 2018 · pp. 46–53 Read article